Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the thermostat bypass pipe.
Install the thermostat bypass pipe bolt.
Tighten: Tighten the bolt to 11 N.m (98 lb in).

Fig 1: Installing Thermostat Bypass Pipe

GM543315

Courtesy of GENERAL MOTORS CORP.

Install the thermostat bypass pipe hose and clamp to the thermostat bypass pipe.

Fig 2: Removing/Installing Thermostat Bypass Pipe Hose

GM187083

Courtesy of GENERAL MOTORS CORP.

Install the thermostat bypass pipe nut.
Tighten: Tighten the nut to 25 N.m (18 lb ft).

Fig 3: Installing Thermostat Bypass Pipe Nut

GM54419

Courtesy of GENERAL MOTORS CORP.

Install the heater outlet hose (2) and the clamp to the thermostat bypass pipe.
Install the throttle body inlet (3) and outlet (4) hoses and the clamps to the thermostat bypass pipe.

Fig 4: View Of Throttle Body Hoses, Heater Outlet Hose & Thermostat Bypass Pipe

GM622761

Courtesy of GENERAL MOTORS CORP.

Install the radiator inlet hose to the water outlet housing.

Fig 5: Identifying Radiator Inlet Hose & Water Outlet Housing

GM70064

Courtesy of GENERAL MOTORS CORP.

Use the J 38185 to reposition and install the radiator inlet hose clamp to the water outlet housing. See Special Tools and Equipment .
Install the spark plugs wires to the left side spark plugs. Refer to Spark Plug Wire Replacement in Engine Controls - 3.4L.
Install the LH engine mount strut. Refer to Engine Mount Strut Replacement - Left in Engine Mechanical - 3.4L.
Install the air cleaner intake duct. Refer to Air Cleaner Intake Duct Replacement in Engine Controls - 3.4L.
Fill the cooling system. Refer to Draining and Filling Cooling System .