LEMON Manuals: Even more car manuals for everyone
Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 300 (Engine Cooling System) >> Repair Instructions >> Thermostat Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Thermostat, Water Outlet Housing & Gasket
    GM153572Courtesy of GENERAL MOTORS CORP.
  1. Install the thermostat.
  2. Install the gasket and the water outlet housing.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the water outlet housing bolt and the stud to the water outlet housing.

    Tighten:  Tighten the bolt and the stud to 27 N.m (20 lb ft).

  4. Install the wiring harness to the water outlet housing stud.
    5. Fig 2: View Of Radiator Inlet Hose To Water Outlet Housing
    GM308970Courtesy of GENERAL MOTORS CORP.
  5. Install the radiator inlet hose to the water outlet housing.
  6. Use the J 38185  in order to reposition and install the hose clamp to the water outlet housing. See Special Tools and Equipment .
  7. Fill the cooling system. Refer to Draining and Filling Cooling System .
  8. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement (L26) or Fuel Injector Sight Shield Replacement (L32) in Engine Mechanical - 3.8L.
scientia non olet · About LEMON Manuals