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Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 185 (Wiring Systems - Introduction) >> Repair Instructions >> Underhood Electrical Center or Junction Block Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Monte Carlo and 2004 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the underhood fuse block(s) battery cable and buss bar terminals to the fuse block(s) by sliding up into place until fully seated.
    2. Fig 1: Installing Battery Cable & Buss Bar Terminals To Fuse Block
    GM682232Courtesy of GENERAL MOTORS CORP.
  2. Install the buss bar(s) to the fuse block(s) pressing into place until fully seated.
    3. Fig 2: Installing Buss Bar To Fuse Block
    GM681062Courtesy of GENERAL MOTORS CORP.
  3. Position the underhood fuse block terminal positive assurance retainers to the fuse block(s).
    4. Fig 3: Underhood Fuse Block Terminal Positive Assurance Retainer
    GM681056Courtesy of GENERAL MOTORS CORP.
  4. Install the underhood fuse block(s) terminal positive assurance retainers pressing into place until fully seated.
    5. Fig 4: Installing Underhood Fuse Block Terminal Positive Assurance Retainer
    GM681067Courtesy of GENERAL MOTORS CORP.
  5. Install the fuses to the fuse block(s) that were removed to access the buss bar terminal release tabs.
    6. Fig 5: Installing Fuses To Fuse Block
    GM681061Courtesy of GENERAL MOTORS CORP.
  6. Install the buss bar jumper bar to the fuse block(s).
    7. Fig 6: Installing Buss Bar Jumper Bar
    GM681078Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  7. Install the bolts to the buss bar jumper bar.

    Tighten:  Tighten the jumper bar bolts to 9 N.m (80 lb in).

    8. Fig 7: Installing Bolts To Buss Bar Jumper Bar
    GM681076Courtesy of GENERAL MOTORS CORP.
  8. Install the plastic shields to the battery cable and buss bar terminals pressing into place until fully seated.
    9. Fig 8: Installing Plastic Shields To Battery Cable & Buss Bar Terminals
    GM681070Courtesy of GENERAL MOTORS CORP.
  9. Position the underhood fuse block(s) to the underhood fuse block base retaining locks.
    10. Fig 9: Positioning Underhood Fuse Block
    GM681072Courtesy of GENERAL MOTORS CORP.
  10. Install the underhood fuse block(s) into the underhood fuse block base retaining locks pressing in until fully seated.
    11. Fig 10: Installing Underhood Fuse Block
    GM681074Courtesy of GENERAL MOTORS CORP.
  11. Install new tape to the wiring harness at the base of the underhood fuse block base.
  12. Position the underhood fuse block base to the shock tower.
  13. Install the nuts to the underhood fuse block base.

    Tighten:  Tighten the fuse block base nuts to 9 N.m (80 lb in).

  14. Install the positive battery cables to the underhood fuse block.

    Tighten:  Tighten the positive battery cables nuts to 15 N.m (11 lb ft).

    15. Fig 11: Underhood Fuse Block Base
    GM681089Courtesy of GENERAL MOTORS CORP.
  15. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
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