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Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 167 (Front Drive Axle) >> Repair Instructions >> Differential Case Assembly Disassemble >> Disassembly

Differential Case Assembly Disassemble: Disassembly

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  1. Place the differential case in a vise.
  2. Fig 1: Removing Differential Side Bearing
    GM680400Courtesy of GENERAL MOTORS CORP.
  3. Install the J 22888-20A  (2) and the J 8107-2  (1) as shown. See Special Tools and Equipment .
  4. Remove the differential side bearings using the J 22888-20A  and the J 8107-2  . See Special Tools and Equipment .
  5. Fig 2: Identifying Ring Gear Bolts
    GM866503Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The ring gear bolts have left-handed threads.
  6. Remove the ring gear bolts.
  7. NOTE: Do not pry the ring gear from the differential case. Prying the ring gear from the differential case may cause damage to the ring gear and/or the differential case.
    Fig 3: Removing Ring Gear From Differential
    GM866502Courtesy of GENERAL MOTORS CORP.
  8. Remove the ring gear from the differential case.

    Drive the ring gear off with a brass drift if necessary.

  9. Fig 4: View Of Pinion Shaft Lock Bolt
    GM851727Courtesy of GENERAL MOTORS CORP.
  10. Remove the pinion shaft lock bolt.
  11. Fig 5: View Of Differential And Pinion Shaft
    GM851733Courtesy of GENERAL MOTORS CORP.
  12. Remove the pinion shaft.
  13. Fig 6: Exploded View Of Differential Case
    GM680404Courtesy of GENERAL MOTORS CORP.
  14. Remove the differential pinion gears and the differential side gears.
    1. Roll the differential pinion gears out of the case with the pinion thrust washers.
    2. Remove the differential side gears and the side gear thrust washers.

      Mark the pinion gears top and bottom and the differential side gears left and right.