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Home >> Pontiac >> 2003 >> Sunfire Standard >> Repair and Diagnosis >> Brakes >> Traction Control >> Antilock Brake System >> Repair Instructions >> Brake Pressure Modulator Valve (BPMV) Replacement >> Installation Procedure

Installation Procedure

Fig 1: Installing EBCM To BPMV
G01580325Courtesy of GENERAL MOTORS CORP.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  1. Install the EBCM (1) to the BPMV (2).

    Tighten 

    Tighten the four screws that connect the EBCM (1) to the BPMV (2) to 5 N.m (44 lb in).

  2. Transfer the upper BPMV mounting bracket to the new BPMV.
  3. Install the EBCM/BPMV assembly (4) to the lower mounting bracket (2).
    Fig 2: Installing EBCM/BPMV Assembly To Lower Mounting Bracket
    G01580326Courtesy of GENERAL MOTORS CORP.
  4. Install the nut (3) that connects the EBCM/BPMV assembly to the mounting bracket (2).

    Tighten 

    Tighten the nut (3) to 10 N.m (7 lb ft).

  5. Install the master cylinder brake pipes (2) to the BPMV (3).
    Fig 3: Installing Brake Pipes To BPMV
    G01580327Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the master cylinder brake pipe fittings to 24 N.m (18 lb ft).

  6. Install the caliper and the wheel cylinder brake pipes (1) to the BPMV (3).

    Tighten 

    Tighten the caliper and the wheel cylinder brake pipe fittings to 24 N.m (18 lb ft).

  7. Connect the EBCM harness connector (4).
    Fig 4: Connecting EBCM Harness Connector
    G01580328Courtesy of GENERAL MOTORS CORP.
  8. Push down the lock tab (1) and then move the sliding connector cover back in the home position to lock.
    Fig 5: Engaging Connector Position Assurance With Connector
    G01580329Courtesy of GENERAL MOTORS CORP.
  9. Insert the CPA (2) back into place.
  10. Perform the ABS AUTOMATED BLEED PROCEDURE  .
  11. Perform the DIAGNOSTIC SYSTEM CHECK - ABS  .