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Home >> Pontiac >> 2003 >> Aztek AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 746 (Engine Cooling) >> Repair Instructions >> Surge Tank Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Heater Outlet Hose Clamp & Surge Tank
    GM931349Courtesy of GENERAL MOTORS CORP.
  1. Connect the coolant level switch to the engine harness.
  2. Install the return hose and clamp. With the clamp at the 7 o'clock position.
  3. Install the surge tank by inserting the surge tank retention tab into the upper motor rail while lowering the tank into place. Install the tank to upper motor rail bolts.
    4. Fig 2: Coolant Surge Hose & Clamp
    GM898638Courtesy of GENERAL MOTORS CORP.
  4. Install the cylinder head degas hose and clamp.
    5. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Connect the negative battery cable.

    Tighten:  Tighten the negative battery cable bolt to 17 N.m (13 lb ft).

  6. Fill the cooling system. Refer to Coolant Replacement in this section of the service manual.
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