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Home >> Pontiac >> 2003 >> Aztek AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 596 (Front Suspension System) >> Repair Instructions >> Stabilizer Shaft Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: When installing the intermediate shaft make sure that the shaft is seated prior to pinch bolt installation. If the pinch bolt is inserted into the coupling before shaft installation, the two mating shafts may disengage. Disengagement of the two mating shafts will cause loss of steering control which could result in personal injury.
  1. Insert the stabilizer shaft to the left side of the vehicle.

    Important:  DO NOT tighten the stabilizer link nut at this time. The weight of the vehicle must be supported by the control arms such that you can obtain the vehicle design trim heights before tightening the link nut.

  2. Loosely install the stabilizer shaft link at the control arm.
    Fig 1: Installing Stabilizer Shaft
    G01490261Courtesy of GENERAL MOTORS CORP.
  3. Install the insulators on to the stabilizer bar.
    Fig 2: Installing Insulators To Stabilizer Bar
    G01490262Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  4. Connect the insulator clamps to the frame.

    Tighten 

    Tighten the stabilizer shaft bracket bolts to 48 N.m (35 lb ft).

  5. Raise the frame into position while you guide the steering shaft onto the gear.
  6. Install the new frame-to-body attaching bolts.
  7. Remove the jackstand.
  8. Install the pinch bolt and tighten. Refer to INTERMEDIATE STEERING SHAFT REPLACEMENT .
  9. Install the left tire and wheel assembly. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  10. Lower the vehicle.
  11. Support the weight of the vehicle by the control arms.
  12. Tighten the stabilizer link nut.

    Tighten 

    Tighten the stabilizer shaft link nut to 23 N.m (17 lb ft).

    Fig 3: Insulator Clamps & Stabilizer Shaft Bracket Bolts
    G01490263Courtesy of GENERAL MOTORS CORP.