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Home >> Pontiac >> 2002 >> Firebird Base, 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 94 (Body Front End) >> Repair Instructions >> Fender Replacement - Front >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Chevrolet Prizm. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  1. Install the front fender (1) to the vehicle. Secure the fender with the 2 bolts (2) and 1 nut (3).

    Tighten 

    Tighten the front fender bolts and nut to 20 N.m (15 ft lbs).

    Fig 1: Installing Front Fender To Vehicle
    G01638699Courtesy of GENERAL MOTORS CORP.
  2. Install the top 4 front fender (1) bolts.

    Tighten 

    Tighten the top front fender bolts to 20 N.m (15 ft lbs).

    Fig 2: Installing Top 4 Front Fender Bolts
    G01638700Courtesy of GENERAL MOTORS CORP.
  3. Install the 2 door jamb (3) to front fender bolts.

    Tighten 

    Tighten the door jamb to front fender bolts to 20 N.m (15 ft lbs).

    Fig 3: Installing 2 Door Jamb To Front Fender Bolts
    G01638701Courtesy of GENERAL MOTORS CORP.
  4. Install the front fender (1) to rocker panel bolt.
    Fig 4: Installing Front Fender To Rocker Panel Bolt
    G01638702Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the front fender to rocker panel bolt to 20 N.m (15 ft lbs).

  5. Install the front bumper fascia. Refer to FASCIA REPLACEMENT -- FRONT BUMPER in Bumpers.
  6. Connect the front turn signal lamp connector.
  7. Install the front turn signal lamp (2) to the vehicle. Secure the lamp with the mounting screw.
    Fig 5: Installing Front Turn Signal Lamp
    G01638703Courtesy of GENERAL MOTORS CORP.
  8. Install the front wheelhouse panel liner (1) to the vehicle. Secure the panel with the 6 bolts and the 8 plastic retainers.

    Tighten 

    Tighten the wheelhouse panel liner bolts to 10 N.m (89 in lbs).

    Fig 6: Installing Front Wheelhouse Panel Liner
    G01638704Courtesy of GENERAL MOTORS CORP.