LEMON Manuals: Even more car manuals for everyone
Home >> Pontiac >> 2002 >> Firebird Base, 2D Convertible, Standard >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Repair Instructions >> Rear Axle Replacement >> Installation Procedure

Installation Procedure

  1. With the aid of a helper, install the rear axle housing.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  2. Install the lower control arm-to-rear axle bolts (5), washers (4), and nuts (2).
    Fig 1: Installing Lower Control Arm-To-Rear Axle Bolts, Washers And Nuts
    G01748711Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the lower control arm-to-rear axle bolts to 118 N.m (87 ft lbs)

  3. Install the rear axle torque arm. Refer to TORQUE ARM REPLACEMENT .
  4. Connect the electrical connector to the rear wheel speed sensor.
  5. Connect the parking brake cables to the rear axle housing and the park brake actuators. Refer to PARKING BRAKE CABLE .
  6. Install the rear springs. Refer to COIL SPRING REPLACEMENT .
  7. Install the rear brake center hose to the rear brake hose junction block. Refer to REAR BRAKE HOSE .
  8. Install the rear tie rod-to-axle bolt (1) and nut.
    Fig 2: Installing Rear Tie Rod-To-Axle Bolt And Nut
    G01748712Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the rear tie rod-to-axle bolt to 118 N.m (87 ft lbs)

  9. Remove the adjustable lifting device from the rear axle housing.
  10. Install the rear stabilizer shaft. Refer to STABILIZER SHAFT REPLACEMENT .
  11. Install the propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT - ONE PIECE or PROPELLER SHAFT REPLACEMENT - TWO PIECE .
  12. Bleed the brake system. Refer to BLEEDING BRAKE SYSTEM .
  13. Install the rear tire and wheels assemblies. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  14. Inspect the rear axle lubricant level.
  15. Lower the vehicle.
  16. Road test the vehicle in order to ensure proper rear axle operation.
scientia non olet · About LEMON Manuals