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Starter Inner Components Inspection: Armature

WARNING: This page is about a different car, the 2004 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify that there is no continuity between the commutator and the core at each segment using an ohmmeter. If there is continuity, replace the armature. See Fig 1.
  2. Verify that there is no continuity between the commutator and the shaft using an ohmmeter. If there is continuity, replace the armature. See Fig 2.
  3. Place the armature on V-blocks, and measure the runout using a dial indicator. If not within the specification of, runout 0.002" (0.05 mm) maximum, repair using a lathe or replace the armature. See Fig 3.
  4. Measure the commutator diameter. If not within the minimum specification, standard commutator diameter 1.16" (29.4 mm), minimum commutator diameter 1.13" (28.8 mm), replace the armature. See Fig 4.
  5. Measure the segment groove depth of commutator. If not within the minimum specification, undercut the grooves to the standard depth. Standard depth is 0.016-0.023" (0.4-0.6 mm), minimum depth 0.008" (0.2 mm). See Fig 5.
Fig 1: Checking For Continuity Commutator To Core
G00356716Courtesy of MAZDA MOTORS CORP.
Fig 2: Checking For Continuity Commutator To Shaft
G00356737Courtesy of MAZDA MOTORS CORP.
Fig 3: Measuring Run-Out
G00356717Courtesy of MAZDA MOTORS CORP.
Fig 4: Measuring Commutator Diameter
G00356718Courtesy of MAZDA MOTORS CORP.
Fig 5: Measuring Segment Grove Depth
G00356719Courtesy of MAZDA MOTORS CORP.