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Home >> Pontiac >> 2002 >> Aztek AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 670 (Bumper System) >> Repair Instructions >> Bumper Replacement - Front >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the step pad (3) to the bumper (1).
  2. Align the tangs on the step pad with the slots in the bumper.
  3. Using a rubber mallet set the tangs in place starting at the center of the molding and working toward each end.
    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  4. Install the step pad extension and step pad extension nuts (2) (If equipped).

    Tighten 

    Tighten the step pad extension nuts to 1.5 N.m (13 lb in).

    Fig 1: Installing Step Pad To Bumper
    G01736836Courtesy of GENERAL MOTORS CORP.
  5. Install the front impact bar (3) to the bumper (4) and install the bolts (2).

    Tighten 

    Tighten the bolts that retain the front impact bar to the bumper to 25 N.m (18 lb ft).

    Fig 2: Installing Front Impact Bar To Bumper
    G01736837Courtesy of GENERAL MOTORS CORP.
  6. Install the bumper mounting brackets to the bumper, aligning the marks made prior to removal.
  7. Install the bolts that retain the bumper brackets to the bumper.

    Tighten 

    Tighten the bolts that retain the bumper brackets to the bumper to 25 N.m (18 lb ft).

  8. Install the bumper (3) to the vehicle.
  9. Install the bolts (2) retaining the bumper to the frame (1).

Tighten 

Tighten the bolts that retain the bumper to the frame to 50 N.m (37 lb ft).

Fig 3: Installing Bolts To Retain Bumper To Frame
G01736838Courtesy of GENERAL MOTORS CORP.