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Home >> Pontiac >> 2002 >> Aztek AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 620 (Engine Cooling System) >> Repair Instructions >> Surge Tank Replacement >> Installation Procedure

Installation Procedure

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    Fig 1: Surge Tank
    GM362165Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  1. Install the surge tank.
  2. Install the bolt to the surge tank.

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

  3. Install the nut to the surge tank.

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

    4. Fig 2: View Of Surge Tank Outlet Hose & Surge Tank
    GM659059Courtesy of GENERAL MOTORS CORP.
  4. Install the surge tank outlet hose (2) to the surge tank.
  5. Position the surge tank outlet hose clamp.
    6. Fig 3: Surge Tank Inlet Hose
    GM721988Courtesy of GENERAL MOTORS CORP.
  6. Install the surge tank inlet hose (1) to the surge tank.
  7. Position the surge tank inlet hose clamp.
    8. Fig 4: View Of Auxiliary Battery Relay, MAF, IAT & Coolant Level Sensor Electrical Connectors
    GM674702Courtesy of GENERAL MOTORS CORP.
  8. Connect the low coolant level switch electrical connector (3).
    9. Fig 5: Surge Tank Overflow Hose
    GM659051Courtesy of GENERAL MOTORS CORP.
  9. Install the surge tank overflow hose.
  10. Install the air cleaner assembly.
  11. Fill the cooling system. Refer to Draining and Filling Cooling System .
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