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Surge Tank: Installation

WARNING: This page is about a different car, the 2002 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Connect coolant level switch to engine harness.
  2. Install return hose and clamp (7 o'clock position).
  3. Install surge tank by inserting surge tank retention tab into upper motor rail while lowering tank into place. Install tank to upper motor rail bolts.
  4. Install cylinder head degas hose and clamp.
  5. Connect negative battery cable.

    Torque: 

    Battry Terminal Bolt: 17 N.m (13 ft-lbs) 

  6. Fill cooling system. (Refer to "Coolant Replacement" in this section of the service manual.)
    Fig 1: Installing cylinder head degas hose and clamp
    G01041302Courtesy of GENERAL MOTORS CORP.
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