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Home >> Pontiac >> 2002 >> Aztek AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1084 (Disc Brake System) >> Repair Instructions >> Brake Pads Replacement - Front >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: Use denatured alcohol to clean the outside surface of caliper boot before installing new brake pads.
  1. If you are installing new brake pads, use a C-clamp in order to compress the piston to the bottom of the caliper bore. Use the old brake pad, a metal plate or a wooden block across the face of the piston in order to protect the piston and the caliper boot.
  2. Fig 1: View Of Brake Pads & Caliper Bracket - Rear
    GM695055Courtesy of GENERAL MOTORS CORP.
  3. Install the four brake pad retainers to the caliper bracket.
  4. IMPORTANT: Ensure that the wear sensor is positioned at the leading edge (upward) of the inner pad during forward wheel rotation.
  5. Install the brake pads over the brake pad retainers and onto the caliper bracket.
  6. Thoroughly clean and apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the threads of the brake caliper pin bolts.
  7. NOTE: Use care to avoid damaging pin boot when rotating caliper.
  8. Pivot the caliper down onto the pads.
  9. Fig 2: Identifying Lower Brake Caliper Bolt
    GM695060Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  10. Install the lower caliper bolt.

    Tighten:  Tighten the caliper bolt to 35 N.m (26 lb ft).

  11. Remove the two wheel nuts securing the rotor to the hub and bearing.
  12. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation .
  13. Lower the vehicle.
  14. Pump the brake pedal (3/4 of a full stroke) as many times as necessary to obtain a firm brake pedal.
  15. Fill the master cylinder to the proper level. Refer to Master Cylinder Reservoir Filling In Hydraulic Brakes.
  16. Burnish the pads and the rotors. Refer to Burnishing Pads and Rotors .