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Home >> Pontiac >> 2001 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 713 (Engine Cooling System) >> Repair Instructions >> Surge Tank Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the low coolant switch to the tank.
  2. Place the surge tank in the vehicle.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the surge tank bolt.

    Tighten 

    Tighten the bolt to 10 N.m (89 lb in).

  4. Connect the coolant return hose.
    Fig 1: Connecting Coolant Return Hose
    G01811353Courtesy of GENERAL MOTORS CORP.
  5. Connect the coolant hoses to the surge tank.
  6. Using the J 38185,  reposition and install the hose clamps at the surge tank.
    Fig 2: Locating Hose Clamps
    G01811354Courtesy of GENERAL MOTORS CORP.
  7. Connect the low coolant switch electrical connector.
  8. Fill the cooling system at the radiator surge tank. Refer to Draining and Filling Cooling System  .
    Fig 3: Connecting Low Coolant Switch Electrical Connector
    G01811355Courtesy of GENERAL MOTORS CORP.
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