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Home >> Pontiac >> 2001 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1353 (Engine Cooling System) >> Repair Instructions >> Surge Tank Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the surge tank.
    NOTE: Refer to FASTENER NOTICE .
  2. Install the bolt to the surge tank.

    Tighten 

    Tighten the bolt to 9 N.m (80 lb in).

  3. Install the nut to the surge tank.

    Tighten 

    Tighten the nut to 9 N.m (80 lb in).

    Fig 1: Install Surge Tank, Bolt & Nut
    G02108973Courtesy of GENERAL MOTORS CORP.
  4. Install the surge tank outlet hose (2) to the surge tank.
  5. Position the surge tank outlet hose clamp to the surge tank.
    Fig 2: Install Surge Tank Outlet Hose
    G02108974Courtesy of GENERAL MOTORS CORP.
  6. Install the surge tank inlet hose (1) to the surge tank.
  7. Position the surge tank inlet hose clamp to the surge tank.
    Fig 3: Install Surge Tank Inlet Hose
    G02108975Courtesy of GENERAL MOTORS CORP.
  8. Connect the coolant level sensor electrical connector (3).
    Fig 4: Connect Coolant Level Sensor Electrical Connector
    G02108976Courtesy of GENERAL MOTORS CORP.
  9. Install the surge tank overflow hose.
  10. Install the air cleaner assembly. Refer to AIR CLEANER ASSEMBLY .
  11. Fill the cooling system. Refer to Draining and Filling Cooling System .
    Fig 5: Install Surge Tank Overflow Hose
    G02108977Courtesy of GENERAL MOTORS CORP.
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