Installation (Alero & Grand Am)
- Install the fuel level sensor. Refer to INSTALLATION (ALERO & GRAND AM) .
- Install the O-ring on the fuel tank (4).
- Align the fuel lines parallel with the mark on the fuel tank.
- Slowly apply pressure to top of the spring loaded sender until the sender aligns flush with the retainer on tank.IMPORTANT: Be sure that the cam lock ring is fully seated within the tab slots.
- Install the cam lock ring using J 39765 Fuel Sender Lock Nut Tool.
- Install the fuel tank. Refer to INSTALLATION (ALERO & GRAND AM) .
- Lower the vehicle.
- Refill the tank and install the fuel fill cap.
- Connect the negative battery cable.
- Inspect for fuel leaks using the following procedure:
- Turn ON the ignition, for 2 seconds.
- Turn OFF the ignition, for 10 seconds.
- Turn ON the ignition.
- Inspect for leaks.
CAUTION:
In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket when reinstalling the fuel sender assembly.