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Fuel Level Sensor: Installation

  1. Insert level sensor wires into bottom of opening in module. Wrap wires into groove in back of level sensor. See Fig 5.
  2. While feeding wires into guide grooves, slide level sensor up into channel until it snaps into place. See Fig 6. Ensure tab at bottom of sensor locks in place.
  3. Install level sensor wires in connector. Push the wires up through the connector and then pull them down until they lock in place. Ensure signal and ground wires are installed in the correct position. See Fig 7.
  4. Install locking wedge on connector. Push connector up into bottom of fuel pump module electrical connector. Install fuel pump module. Refer to Fuel Pump Module.
Fig 1: Fuel Pump & Level Sensor Electrical Connector Location
G00064590Courtesy of CHRYSLER CORP.
Fig 2: Removing Terminals From Connector
G00064591Courtesy of CHRYSLER CORP.
Fig 3: Loosening Level Sensor
G00064592Courtesy of CHRYSLER CORP.
Fig 4: Removing & Installing Level Sensor
G00064596Courtesy of CHRYSLER CORP.
Fig 5: Identifying Wire Grove In Back Side Of Level Sensor
G00064595Courtesy of CHRYSLER CORP.
Fig 6: Level Sensor Installation Channel
G00064593Courtesy of CHRYSLER CORP.
Fig 7: Identifying Fuel Pump & Level Sensor Electrical Connector Terminals
G00064594Courtesy of CHRYSLER CORP.
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