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Fuel Injectors (5.9L): Removal

  1. Remove air cleaner assembly. Release fuel system pressure. See FUEL SYSTEM PRESSURE RELEASE. Disconnect negative battery cable. Remove injector hold-down clamp Torx screw. See Fig 1 .
    CAUTION: DO NOT damage loose spacer under clamp.
  2. Using a small screwdriver and area in front of hold-down clamp for leverage, lift caps off injectors. Using a small screwdriver placed in hole in front of electrical connector, gently pry injectors from pods. See Fig 2 . Ensure each injector lower "O" ring has been removed from pod.
Fig 1: Removing Fuel Injector Cap Hold-Down Clamp (5.9L)
G90D15605Courtesy of CHRYSLER MOTORS.
Fig 2: Removing Fuel Injector (5.9L)
G90E15606Courtesy of CHRYSLER MOTORS.
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