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Home >> Peugeot >> 1983 >> 604 Standard >> Repair and Diagnosis >> Engine Performance >> System >> Fuel Injection System - Diesel >> Removal & Installation >> Fuel Injection Pump >> Installation

Fuel Injection Pump: Installation

  1. Remove engine valve cover. Bring valves of No. 1 cylinder to a rocking position. Turn engine back approximately 90°. Using a valve spring compressor, compress No. 4 exhaust valve spring and move rocker arm to side.
  2. Rotate engine back to rocking position of No. 1 cylinder. Remove half cones, washers, and springs from No. 4 exhaust valve. Using supports (8.0177 ZZ), install a dial indicator onto tip of No. 4 exhaust valve stem.
  3. Bring engine to TDC at No. 4 cylinder. Zero the dial indicator. Rotate engine backwards to .28" (7 mm) BTDC. Clean hydraulic head on injection pump and remove inspection plug.
  4. Turn pump shaft to bring double tooth of injection pump in line with double groove of engine pump hub pinion.
  5. Coat a new gasket with grease and install on pump flange. Install pump on engine and install mounting bolts without tightening. Adjust injection pump timing. Tighten mounting bolts.
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