Diagnostic Procedures
- Perform diagnostic system check. See DIAGNOSTIC SYSTEM CHECK -- ENGINE CONTROLS under SELF DIAGNOSTIC SYSTEM in SELF DIAGNOSTICS - 4.2L BRAVADA, ENVOY, ENVOY XL, TRAILBLAZER & TRAILBLAZER EXT article. After performing diagnostic system check, go to next step.
- Turn ignition on, with engine off. Using scan tool, command fuel pump relay on and off. Repeat commands as necessary. Does fuel pump turn on and off? If yes, problem is intermittent. If yes, go to next step.
- Using scan tool, command fuel pump relay on and off. Do you hear a click when you command fuel pump relay on and off? If yes, go to step 9 . If no, go to next step.
- Turn ignition off. Remove fuel pump relay, located in underhood fuse/relay block. See Figure . Turn ignition on, with engine off. Probe control circuit of fuel pump relay with a test light that is connected to a good ground. See Figure . With scan tool, command fuel pump on and off. Does test light turn on and off? If yes, go to next step. If no, go to step 6 .
- Connect a test light between control circuit of fuel pump relay and ground circuit of fuel pump relay. Command fuel pump relay on and off with a scan tool. Does test light turn on and off? If yes, go to step 19 . If no, go to step 22 .
- Does test light remain illuminated with each command? If yes, go to next step. If no, go to step 8 .
- Test control circuit of fuel pump relay for a short to voltage. Did you find and correct condition? If yes, go to step 27 . If no, go to step 26 .
- Test control circuit of fuel pump relay for a short to ground or an open. Did you find and correct condition? If yes, go to step 27 . If no, go to step 20 .
- Turn ignition on, with engine off. Does fuel pump operate continuously? If yes, go to next step. If no, go to step 11 .
- Turn ignition off. Remove fuel pump relay. Turn ignition on, with engine off. Does fuel pump operate continuously? If yes, go to step 21 . If no, go to step 25 .
- Inspect PCM "B" fuse. Is fuse open? If yes, go to next step. If no, go to step 14 .
- Test supply voltage circuit of fuel pump for a short to ground between PCM "B" fuse and fuel pump. Replace PCM "B" fuse if necessary. Did you find and correct condition? If yes, go to step 27 . If no, go to next step.
- Connect all disconnected electrical components. Install a new PCM "B" fuse. Command fuel pump relay on with a scan tool. Inspect PCM "B" fuse. Is PCM "B" fuse open? If yes, go to step 24 . If no, problem is intermittent.
- Turn ignition off. Remove fuel pump relay. Turn ignition on, with engine off. Probe ignition 1 voltage circuit of fuel pump relay, switch side, with a test light connected to a good ground. Does test light illuminate? If yes, go to next step. If no, go to step 23 .
- Connect a 20-amp fused jumper wire between ignition 1 voltage circuit of fuel pump relay and supply voltage circuit of fuel pump. Does fuel pump operate? If yes, go to step 19 . If no, go to next step.
- Test supply voltage circuit of fuel pump for an open or high resistance between fuel pump relay and fuel pump. Did you find and correct condition? If yes, go to step 27 . If no, go to next step.
- Test ground circuit of fuel pump for an open or high resistance. Did you find and correct condition? If yes, go to step 27 . If no, go to next step.
- Test for an intermittent and for a poor connection at fuel sender cover. Did you find and correct condition? If yes, go to step 27 . If no, go to step 24 .
- Test for an intermittent and for a poor connection at fuel pump relay. Did you find and correct condition? If yes, go to step 27 . If no, go to step 25 .
- Test for an intermittent and for a poor connection at PCM. Did you find and correct condition? If yes, go to step 27 . If no, go to step 26 .
- Repair short to voltage in supply voltage circuit of fuel pump. After repairs, go to step 27 .
- Repair open or high resistance in ground circuit of fuel pump relay. After repairs, go to step 27 .
- Repair open in ignition 1 voltage circuit of fuel pump relay. After repairs, go to step 27 .
- Inspect for poor connections at fuel pump, within fuel tank, before replacing fuel pump. Replace fuel sender. Replace PCM "B" fuse, if necessary. After repairs, go to step 27 .
- Replace fuel pump. After replacing fuel pump, go to step 27 .
- Replace PCM. Perform PCM programing. See REMOVAL & INSTALLATION - BRAVADA, ENVOY, ENVOY XL, TRAILBLAZER & TRAILBLAZER EXT article. After replacing PCM, go to next step.
- Operate system in order to verify repair. Did you correct condition? If yes, system is okay. If no, go to step 2 .