Fuel Tank: Installation
Position and support fuel tank. Reconnect fuel tank sending unit harness connector. Raise fuel tank and install fuel tank straps. Install fuel tank strap retaining bolts and tighten to specification. See TORQUE SPECIFICATIONS . To complete installation, reverse removal procedure.
NOTE:
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
- With the aid of an assistant, position and support the fuel tank.
- Connect the fuel sender electrical connector (1). See Fig 2.
- Install the fuel tank straps (2). See Fig 3.
- Install the fuel tank strap bolts (1). Tighten the bolts to specification. See TORQUE SPECIFICATIONS .
- Remove the caps from the fuel and EVAP pipes.
- Connect the fuel feed, return and EVAP pipes. See FUEL LINE DISCONNECT FITTINGS (5.3L) .
- Connect the fuel tank pressure sensor electrical connector (3). See Fig 2.
- Connect the EVAP vent valve electrical connector (2).
- Connect the fuel hose (2) to the fuel tank. See Fig 1. Tighten the clamp (1) to specification. See TORQUE SPECIFICATIONS .
- Lower the vehicle.
- Refill the fuel tank.
- Install the fuel fill cap.
- Connect the negative battery cable.
- Inspect for leaks.
- Turn the ignition ON, with the engine OFF for 10 seconds.
- Turn the ignition OFF for 10 seconds.
- Turn the ignition ON, with the engine OFF.
- Inspect for fuel leaks.
- Install the fuel tank shield, if equipped.
- Install the frame brace.
- Lower the vehicle.