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Transfer Case Motor/Encoder: Installation

  1. Install the motor/encoder gasket to the transfer case.
    2. CAUTION: Make sure that the motor/encoder aligns with the detent on the transfer case.
  2. Install the motor/encoder assembly.
    3. CAUTION: Before installing the motor/encoder mounting bolts, make sure that the motor/encoder is flat against the transfer case.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  3. Install the motor/encoder mounting bolts. Tighten the motor/encoder mounting bolts to 15 lb ft (20 N.m).
  4. Install the motor/encoder electrical connector.
  5. Install the transfer case shield. See TRANSFER CASE SHIELD  .
  6. Lower the vehicle.
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