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Starter No-Load Test

  1. Connect test equipment to starter. See Fig 1. Close switch and compare RPM, amperage and voltage readings with specifications.
    Fig 1: Starter No-Load Connections
    G3539Courtesy of GENERAL MOTORS CORP.
    DELCO-REMY STARTER NO-LOAD TEST SPECIFICATIONS

    Part Number Amps @ 10 Volts RPM
    199548 50-75 6000-11,900
    1998579 70-110 6500-10,700
    1998580 70-110 6500-10,700
    1998591 70-110 6500-10,700
    10455004 50-75 6000-11,900
    10455006 45-74 8600-12,900
    10455007 50-75 6000-11,900
    10455010 50-75 6000-11,900
    10455016 50-75 6000-11,900
    10455019 50-75 6000-11,900
    10455021 55-85 6000-12,000
    10455022 55-85 6000-12,000
    10455024 45-74 8600-12,900
    10455044 52-76 6000-12,000
    10455702 45-90 3500-5000
    10455704 45-90 3500-5000
    CAUTION: DO NOT  apply more voltage than specified. Excessive voltage may cause armature to throw windings due to excessive speed.
  2. If current draw and RPM meet specification, starter motor is okay. If test indicates low free speed and high current draw, unit may have tight, dirty or worn bearings, shorted armature, grounded armature, or grounded fields.
  3. Failure to operate with high current draw indicates direct ground in terminal fields or frozen bearings. Failure to operate with no current draw indicates an open field circuit, open armature coils, or broken brush springs.
  4. Low RPM and low current draw indicates high internal resistance due to poor connections, defective leads, or dirty commutator. High free speed and high current draw indicate shorted fields.