ALU/GR Models
- Lubricate bearing surfaces, splines, nylon lever holders and both ends of lever with lubricant. Install lever assembly on the overrunning clutch and install pinion shaft and lever assembly into drive end housing.
- Slide spring, drive pinion and snap ring retainer over shaft. While forcing drive pinion and retainer down against housing install ring into groove on pinion shaft. Using tool (J-22888) force snap ring retainer over snap ring.
- Install 2 lever springs and spring holder into drive housing. Lubricate reduction gears and install gear and thrust washer shims onto pinion shaft. Install center housing to drive housing and install 2 attaching bolts. Install plate and C-washer on end of pinion shaft. Fill end cap with lubricant and install with 2 attaching screws.
- Position field frame and brush holder assembly on center housing. Install brushes and allow brushes to seat against commutator bars. Install commutator end frame and install and tighten 2 brush holder screws.
- Install solenoid switch and shims on drive housing, making sure the slot in plunger engages with top of levers. Connect field coil connector and test starter.