Disassembly and Assembly: Disassembly
- Remove the cylinder head. Refer to Removal and Installation .
- Remove the oil pan (upper). Refer to Removal and Installation .
- Remove the water pump housing. Refer to Removal and Installation .
- Remove the engine oil pressure sensor and engine oil temperature sensor.
- Remove the knock sensor.CAUTION: Handle it carefully and avoid impacts.
- Remove drain plug (1) from cylinder block.
: Engine front
- Remove piston and connecting rod assembly using the following procedure:
- Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer to Inspection .
- Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
- Remove connecting rod cap.CAUTION: Identify the original positions for installation and store the connecting rod caps without mixing them up.
- Using a suitable tool, push piston and connecting rod assembly out through the cylinder head side.CAUTION:
- Be careful not to damage matching surface with connecting rod cap.
- Be careful not to damage the cylinder wall or crankshaft pin, resulting from an interference of the connecting rod big end.
- Remove connecting rod bearings.CAUTION: Identify the original positions for installation and store the connecting rod bearings without mixing them up.
- Remove piston rings from piston.
- Before removing piston rings, check the piston ring side clearance. Refer to Inspection .
- Use suitable tool (A) to remove piston rings as shown in the illustration.CAUTION:
- When removing piston rings, be careful not to damage the piston.
- Be careful not to damage piston rings by expanding them excessively.
- Remove piston from connecting rod using the following procedure:
- Remove main bearing cap bolts.
- Measure crankshaft end play before loosening main bearing cap bolts. Refer to Inspection .
- Loosen and remove main bearing cap bolts in reverse of the sequence shown in the illustration.
: Engine front
- Remove main bearing caps.
- Tap main bearing caps lightly with a suitable tool for removal.CAUTION: Be careful not to damage the mounting surface.
- Tap main bearing caps lightly with a suitable tool for removal.
- Remove crankshaft.CAUTION:
- Remove the signal plate from the crankshaft (if necessary).
- Pull rear oil seal out from rear end of crankshaft.CAUTION: Do not reuse rear oil seal.
- Remove main bearings and thrust bearings from cylinder block and main bearing caps.CAUTION: Identify original installation positions and store main bearings and thrust bearings without mixing them up.
- Remove the oil jets.
- Inspect dowel pins, welch plugs and threaded plugs and remove if necessary.