Input Shaft And Gear: Assembly

WARNING: This page is about a different variant/trim than selected.

Assembly is in the reverse order of disassembly.

CAUTION:

Replace transaxle assembly when replacing input shaft.
For installation of snap ring, set snap ring pliers and flat pliers at both sides of snap ring. While expanding snap ring with snap ring pliers, move snap ring with flat pliers.

Fig 1: Input Shaft
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Do not reuse snap ring.
Check that snap ring is securely installed in a groove.
Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer hub as a set.
Replace 5th-6th coupling sleeve and 5th-6th synchronizer hub as a set.

Be careful to install 3rd-4th synchronizer hub according to the specified direction.

Fig 2: 4th Input Gear Side And 3rd Input Gear Side

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(A)	: 3rd input gear side
(B)	: 4th input gear side

Be careful to install 5th-6th synchronizer hub according to the specified direction.

(A)	: 5th input gear side
(B)	: 6th input gear side

Fig 3: 5th Input Gear Side And 6th Input Gear Side

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Install input shaft front bearing (1) using a suitable tool (A).

Fig 4: Installing Input Shaft Front Bearing Using Drift
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Install input shaft rear bearing (1) using a suitable tool (A) and Tool (B).

Fig 5: Installing Input Shaft Rear Bearing Using Drift
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Tool number : ST36720030 (-)
Apply gear oil to 3rd baulk ring, 4th baulk ring, 5th baulk ring, and 6th baulk ring.

Fix the Tool (A) in a vise and set input shaft assembly.

Tool number : KV32300QAM (-)
Install input shaft rear bearing bolt and tighten it to the specified torque of the first step.
Loosen input shaft rear bearing bolt by a half turn.
Tighten input shaft rear bearing bolt to the specified torque of the final step.