LEMON Manuals: Even more car manuals for everyone
Home >> Nissan-Datsun >> 2015 >> Rogue Select FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Transfer Case) >> Unit Disassembly And Assembly >> Transfer Case >> Assembly

Transfer Case: Assembly

WARNING: This page is about a different variant/trim than selected.
  1. Install outer race of drive pinion bearing (front side) to the transfer case with drifts and bushing remover.
    Fig 1: Installing Outer Race Of Drive Pinion Bearing (Front Side) To Transfer Case
    G05370224Courtesy of NISSAN NORTH AMERICA, INC.
    A : Drift [SST: ST30621000 (J - 35869)]
    B : Drift [SST: ST35272000 (J - 26092)]
    C : Bushing remover [SST: ST38280000 (J - 38198)]
    CAUTION:
    • Never reuse drive pinion bearing (front side).
    • Apply gear oil to the drive pinion bearing (front side)
  2. Install outer race of drive pinion bearing (rear side) to transfer case with a drift (A) [SST: ST33230000 (J - 35867)].
    Fig 2: Installing Outer Race Of Drive Pinion Bearing (Rear Side) To Transfer Case
    G05370225Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Never reuse drive pinion bearing (rear side).
    • Apply gear oil to the drive pinion bearing (rear side).
  3. Install drive pinion assembly. Refer to ASSEMBLY .
  4. Install ring gear shaft assembly. Refer to ASSEMBLY .
  5. Install adapter case. Refer to ASSEMBLY .
  6. Install the air breather tube to the transfer case with its opening facing (A) rearward from transfer input shaft direction (B).
    Fig 3: Air Breather Tube
    G05370226Courtesy of NISSAN NORTH AMERICA, INC.
    Angle "A" : 25°-45°
    CAUTION:

    Never reuse air breather tube.

  7. Install air breather hose.
    • With paint on hose
      Fig 4: Air Breather Hose
      G05370227Courtesy of NISSAN NORTH AMERICA, INC.
      CAUTION:
      • Face the paint area (A) in the position shown in the figure above.
      • Never damage air breather hose.
    • Without paint on hose
      Fig 5: Air Breather Hose (Without Paint Area)
      G09611546Courtesy of NISSAN NORTH AMERICA, INC.
      CAUTION:
      • Measure hose standard insertion length (A) and put marking on it before installation, then install hose to the marked position.
        Insertion length (A) : 59 - 69 mm (2.32 - 2.72 in)
        • For marking, use paint.
      • Never damage air breather hose.
  8. Check backlash, tooth contact, total preload and companion flange runout. Refer to ADJUSTMENT .
    CAUTION:

    Measure the total preload without the adapter case oil seals.

  9. Assemble the plug to the transfer case.
    CAUTION:
    • Remove old gasket on mounting surface, then remove any moisture, oil, and foreign material on the application and mounting surfaces.
    • Apply liquid gasket to the threads of plug.
  10. Install gaskets onto filler plug and drain plug and install them into transfer case.
    CAUTION:
    • Never reuse gaskets.
    • Install filler plug after oil is filled.
scientia non olet · About LEMON Manuals