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Transaxle Assembly: Disassembly

  1. Remove drain plug and gasket from clutch housing, using a suitable tool and drain gear oil.
  2. Remove filler plug and gasket from transaxle case.
  3. Remove selector lever (1) retaining pin with a pin punch to remove selector lever.
  4. Remove bracket (2) and position switch (3) from transaxle case.
    Fig 1: Identifying Transaxle Assembly Selector Lever, Bracket And Position Switch
    G04926390Courtesy of NISSAN NORTH AMERICA, INC.
  5. Remove transaxle case bolts (<==).
    Fig 2: Locating Transaxle Case Mounting Bolts
    G04926391Courtesy of NISSAN NORTH AMERICA, INC.
  6. Remove reverse idler shaft bolt (<==) and sealing washer.
    Fig 3: Locating Reverse Idler Shaft Mounting Bolt
    G04926392Courtesy of NISSAN NORTH AMERICA, INC.
  7. Remove transaxle case (2) while rotating shifter lever A (1) in the direction as shown below.
    Fig 4: Removing Transaxle Case By Rotating Shifter Lever
    G05914912Courtesy of NISSAN NORTH AMERICA, INC.
  8. Remove selector spring (1) from return bushing (A).
    Fig 5: Installing Selector Spring From Return Bushing
    G05914913Courtesy of NISSAN NORTH AMERICA, INC.
  9. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to the neutral position.
  10. Remove selector (4) from clutch housing.
    Fig 6: Removing Selector From Clutch Housing
    G04926395Courtesy of NISSAN NORTH AMERICA, INC.
  11. Remove reverse idler shaft assembly (1), with the following procedure.
    1. Pull up input shaft assembly (2), mainshaft assembly (3), fork rod (4), and 1st-2nd fork rod (5).
      NOTE: It is easier to pull up when shifting each fork rod to each shaft side.
    2. Remove reverse idler shaft assembly and reverse fork rod (6) from clutch housing.
  12. Remove spring washer from clutch housing.
    Fig 7: Removing Reverse Idler Shaft Assembly
    G05914915Courtesy of NISSAN NORTH AMERICA, INC.
  13. Pull up and remove input shaft assembly (1), mainshaft assembly (2), fork rod (3), and 1st-2nd fork rod (4) from clutch housing.
    NOTE: It is easier to pull up when shifting each fork rod to each shaft side.
    Fig 8: Removing Input Shaft Assembly
    G05914916Courtesy of NISSAN NORTH AMERICA, INC.
  14. Remove final drive assembly (1) from clutch housing.
  15. Remove magnet from clutch housing.
    Fig 9: Identifying Final Drive Assembly
    G04926400Courtesy of NISSAN NORTH AMERICA, INC.
  16. Remove differential side oil seals (1) from clutch housing and transaxle case.
    CAUTION: Do not damage clutch housing and transaxle case.
    Do not reuse differential side oil seal.
    Fig 10: Identifying Differential Side Oil Seals
    G04926401Courtesy of NISSAN NORTH AMERICA, INC.
  17. Remove differential side bearing outer race (1) from clutch housing, using a suitable tool.
    CAUTION: Do not damage clutch housing.
    Fig 11: Identifying Differential Side Bearing Outer Race
    G04926402Courtesy of NISSAN NORTH AMERICA, INC.
  18. Remove differential side bearing outer race (1) from transaxle case, using a suitable tool.
    CAUTION: Do not damage transaxle case.
  19. Remove shim (2) from transaxle case.
    Fig 12: Removing Differential Side Bearing Outer Race
    G04926403Courtesy of NISSAN NORTH AMERICA, INC.
  20. Remove shifter lever A (1) retaining pin, using a suitable tool.
    CAUTION: Do not reuse retaining pin.
  21. Remove shifter lever A from transaxle case.
    Fig 13: Removing Shifter Lever Retaining Pin Using Pin Punch
    G05914921Courtesy of NISSAN NORTH AMERICA, INC.
  22. Remove shifter lever B (1) from transaxle case.
    Fig 14: Identifying Transaxle Case Shifter Lever
    G04926405Courtesy of NISSAN NORTH AMERICA, INC.
  23. Remove oil gutter (1) from transaxle case.
    Fig 15: Identifying Oil Gutter
    G04926407Courtesy of NISSAN NORTH AMERICA, INC.
  24. Remove bushings (1) from transaxle case, using a suitable tool.
    CAUTION: Do not reuse bushings.
    Fig 16: Removing Transaxle Case Bushings Using Remover
    G09458673Courtesy of NISSAN NORTH AMERICA, INC.
  25. Remove mainshaft rear bearing outer race from transaxle case, using a suitable tool.
  26. Remove mainshaft rear bearing adjusting shim from transaxle case.
    Fig 17: Removing Mainshaft Rear Bearing Outer Race From Transaxle Case Using Remover
    G04926410Courtesy of NISSAN NORTH AMERICA, INC.
  27. Remove snap ring (1) and oil channel (2) from transaxle case.
    CAUTION: Do not reuse snap ring or oil channel.
    Fig 18: Identifying Transaxle Case Snap Ring And Oil Channel
    G09458675Courtesy of NISSAN NORTH AMERICA, INC.
  28. Remove input shaft oil seal (1) from clutch housing, using a suitable tool.
    CAUTION: Do not damage clutch housing.
    Do not reuse input shaft oil seal.
    Fig 19: Removing Input Shaft Oil Seal From Clutch Housing Using Oil Seal Remover
    G09458676Courtesy of NISSAN NORTH AMERICA, INC.
  29. Remove mainshaft front bearing outer race (1) from clutch housing, using Tool (A) and a suitable tool (B).

    Tool number (A): KV381054S0 (J-34286) 

  30. Remove oil channel (2) from clutch housing.
    CAUTION: Do not reuse oil channel.
    Fig 20: Removing Mainshaft Front Bearing Outer Race From Clutch Housing Using Puller And Spacer
    G09458677Courtesy of NISSAN NORTH AMERICA, INC.
  31. Remove bushings (1) from clutch housing, using a suitable tool.
    CAUTION: Do not reuse bushings.
    Fig 21: Removing Bushing From Clutch Housing Using Remover
    G09458678Courtesy of NISSAN NORTH AMERICA, INC.
  32. Remove 2 way connector (1) from clutch housing.
    Fig 22: Identifying Clutch Housing Way Connector
    G04926415Courtesy of NISSAN NORTH AMERICA, INC.
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