Assembly (1)

Drive manual shaft oil seals into the transmission case until they are flush using suitable tool.
CAUTION:
- Apply ATF to manual shaft oil seals.
- Do not reuse manual shaft oil seals.
Fig 1: Driving Manual Shaft Oil Seals Into Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Install detent spring and spacer in transmission case and secure with the bolt.
Bolt: 7.9 N.m (0.81 kg-m, 70 in-lb)

Fig 2: Locating Detent Spring Spacer Mounting Bolts
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Install manual shaft to transmission case.

Fig 3: Installing Manual Shaft
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Install parking rod to manual plate.

Fig 4: Installing Parking Rod From Manual Plate
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Install manual plate (with parking rod) to manual shaft.

Fig 5: Installing Manual Plate
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Install retaining pin into the manual plate and manual shaft.
1. Align pinhole of the manual plate to pinhole of the manual shaft using suitable tool.
2. Tap the retaining pin into the manual plate using suitable tool.
  CAUTION:
  - Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over the manual plate.
  - Do not reuse retaining pin.
  Fig 6: Identifying Retaining Pin, Manual Plate And Shaft
  Courtesy of NISSAN NORTH AMERICA, INC.
Install retaining pin into the transmission case and manual shaft.
1. Align pinhole of the transmission case to pinhole of the manual shaft using suitable tool.
2. Tap the retaining pin into the transmission case using suitable tool.
  CAUTION:
  - Drive retaining pin to 5±1 mm (0.20±0.04 in) over the transmission case.
  - Do not reuse retaining pin.
  Fig 7: Identifying Retaining Pin, Transmission Case And Manual Shaft
  Courtesy of NISSAN NORTH AMERICA, INC.
Install O-rings to servo assembly.
CAUTION:
- Do not reuse O-rings.
- Apply petroleum jelly to O-rings.
Fig 8: Installing Servo Assembly O-Rings
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Install return spring to servo assembly.

Fig 9: Installing Servo Assembly Return Spring
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Install servo assembly in transmission case.

Fig 10: Installing Servo Assembly
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Install snap ring to transmission case using suitable tool.

Fig 11: Installing Snap Ring Using Tool
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Install D-rings in reverse brake piston.
CAUTION:
- Do not reuse D-rings.
- Apply ATF to D-rings.
Fig 12: Identifying Reverse Brake Piston And D-Rings
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Install reverse brake piston in transmission case.

Fig 13: Identifying Reverse Brake Piston
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Install needle bearing to drum support edge surface.
CAUTION: Apply petroleum jelly to needle bearing.

Fig 14: Identifying Needle Bearing
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Install seal rings to drum support.
CAUTION:
- Do not reuse seal rings.
- Apply petroleum jelly to seal rings.
Fig 15: Identifying Drum Support Seal Rings
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Install spring retainer and return spring in transmission case.

Fig 16: Identifying Spring Retainer
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Install snap ring in transmission case while compressing return spring using Tool.
Tool number: KV31102400 (J-34285 and J-34285-87)

Fig 17: Installing Snap Ring In Transmission Case Using Press
Courtesy of NISSAN NORTH AMERICA, INC.

CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
Install reverse brake drive plates driven plates and dish plates in transmission case.
CAUTION: Take care with order of plates.
- QR25DE models
  - Snap ring (1)
  - Retaining plate (2)
  - Drive plate (3)
  - Driven plate (4)
  - Dish plate (5)
  - Drive plate/Driven plate: 5/6
  Fig 18: Identifying Snap Ring, Retaining, Drive, Driven And Dish Plates (QR25DE Models)
  Courtesy of NISSAN NORTH AMERICA, INC.
- VQ40DE models
  - Snap ring (1)
  - Retaining plate (2)
  - Drive plate (3)
  - Driven plate (4)
  - Dish plate (5)
  - Drive plate/Driven plate: 6/6
  Fig 19: Identifying Snap Ring, Retaining, Drive, Driven And Dish Plates (VQ40DE Models)
  Courtesy of NISSAN NORTH AMERICA, INC.
Assemble N-spring.
Install reverse brake retaining plate in transmission case.

Fig 20: Identifying N-Spring, Plates, Driven Plates And Transmission Case
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Install snap ring in transmission case.

Fig 21: Identifying Transmission Case Snap Ring
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Measure clearance (A) between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
Clearance "A": 0.7 - 1.1mm (0.028 - 0.043 in)

Retaining plate: Refer to "REVERSE BRAKE ".

Fig 22: Identifying Clearance Between Retaining Plate And Snap Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing to transmission case.
CAUTION:
- Take care with the direction of needle bearing. Refer to "LOCATION OF ADJUSTING SHIMS, NEEDLE BEARINGS, THRUST WASHERS AND SNAP RINGS ".
- Apply petroleum jelly to needle bearing.
Fig 23: Identifying Needle Bearing
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Install output speed sensor (1) to transmission case and tighten bolt to specified torque.

Fig 24: Locating Output Speed Sensor Bolt
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Output speed sensor bolt: 5.8 N.m (0.59 kg-m, 51 in-lb)
CAUTION:
- Do not subject sensor to impact by dropping or hitting it.
- Do not disassemble sensor.
- Do not allow metal filings or any foreign material to get on the sensor's front edge magnetic area.
- Do not place sensor in an area affected by magnetism.
Install new rear oil seal until it is flush into the rear extension case (2WD models) using Tool or adapter case (4WD models) using suitable tool.
Tool number: ST33400001 (J-26082)

Fig 25: Installing Rear Oil Seal Into Extension Case Using Tool
Courtesy of NISSAN NORTH AMERICA, INC.
CAUTION:
- Apply ATF to rear oil seal.
- Do not reuse rear oil seal.
Install return spring (1) to parking pawl (2).

Fig 26: Identifying Return Spring And Parking Pawl
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Install parking pawl (with return spring) and pawl shaft to rear extension (2WD models) or adapter case (4WD models).

Fig 27: Installing Parking Pawl And Pawl Shaft
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Install parking actuator support to rear extension (2WD models) or adapter case (4WD models).

Fig 28: Installing Rear Extension Parking Actuator Support
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Install needle bearing (1) to rear extension (2WD models) or adapter case (4WD models).
CAUTION: Apply petroleum jelly to needle bearing.

Fig 29: Identifying Needle Bearing
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Install seal rings to output shaft.
CAUTION:
- Do not reuse seal rings.
- Apply petroleum jelly to seal rings.
Fig 30: Identifying Output Shaft Seal Rings
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Install parking gear to output shaft.

Fig 31: Installing Output Shaft Parking Gear
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Install output shaft in transmission case.
CAUTION: Do not mistake front of shaft for rear because both sides look similar (thinner end is front side).

Fig 32: Installing Transmission Case Output Shaft
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Install bearing race to output shaft.

Fig 33: Installing Output Shaft Bearing Race
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Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the following procedures.
1. 2WD models
  1. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to rear extension assembly as shown.
    CAUTION: Completely remove all moisture, oil, old sealant and any foreign material from the transmission case and rear extension assembly mating surfaces.
    
    Fig 34: Identifying Sealant Applying Area On Rear Extension Assembly
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. ii. Install rear extension assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
    
    Fig 35: Installing Rear Extension Assembly
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. iii. Install the bracket (1), (2) and rear extension assembly bolts and tighten to the specified torque.
  - Self sealing bolt (3)
  - Bolt (A)
    Rear extension assembly bolt: 52 N.m (5.3 kg-m, 38 ft-lb)
    
    Self-sealing bolt: 61 N.m (6.2 kg-m, 45 ft-lb)
    
    Fig 36: Identifying Rear Extension Assembly And Transmission Case Bolts Tightening Sequence
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    CAUTION: Do not reuse self-sealing bolt.
2. 4WD models
  1. Install gasket onto transmission case.
    CAUTION:
    Completely remove all moisture, oil, old gasket and any foreign material from the transmission case and adapter case assembly mating surfaces.
    
    Do not reuse gasket.
    Fig 37: Installing Transmission Case Gasket
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. ii. Install adapter case assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
    
    Fig 38: Installing Adapter Case Assembly
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. iii. Tighten adapter case assembly to specified torque.
- 1: →
- 2: Brackets
- 3: Self-sealing bolts
  CAUTION: Do not reuse self-sealing bolt (2).
  
  Adapter case assembly bolt: 52 N.m (5.3 kg-m, 38 ft-lb)
  
  Self-sealing bolt: 61 N.m (6.2 kg-m, 45 ft-lb)
  
  Fig 39: Locating Adapter Case Assembly And Transmission Case Mounting Bolts
  Courtesy of NISSAN NORTH AMERICA, INC.
Install direct clutch assembly in reverse brake.
CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.

Fig 40: Identifying Direct Clutch Assembly
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Install needle bearing in drum support.
CAUTION: Apply petroleum jelly to needle bearing.

Fig 41: Identifying Needle Bearing And Drum Support
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Install high and low reverse clutch assembly in direct clutch.

Fig 42: Identifying High And Low Reverse Clutch Assembly
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Align the drive plate using suitable tool.

Fig 43: Aligning Drive Plate Using Flat-Bladed Screwdriver
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Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.

Fig 44: Identifying Mid And Rear Sun Gear Assembly
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CAUTION: Make sure that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.

Fig 45: Identifying High And Low Reverse Clutch Drum And Rear Sun Gear Protrudes Dimensions
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Install needle bearing in rear carrier assembly.
CAUTION: Apply petroleum jelly to needle bearing.

Fig 46: Installing Rear Carrier Assembly Needle Bearing
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Install bearing race in rear carrier assembly.
CAUTION: Apply petroleum jelly to bearing race.

Fig 47: Installing Rear Carrier Assembly Bearing Race
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Install rear carrier assembly in direct clutch drum.

Fig 48: Identifying Rear Carrier Assembly
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Install needle bearing (rear side) to mid carrier assembly.
CAUTION: Apply petroleum jelly to needle bearing.

Fig 49: Installing Needle Bearing (Rear Side)
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Install needle bearing (front side) to mid carrier assembly.
CAUTION: Apply petroleum jelly to needle bearing.

Fig 50: Installing Needle Bearing (Front Side)
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Install mid carrier assembly in rear carrier assembly.

Fig 51: Identifying Mid Carrier Assembly
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Install front carrier assembly, input clutch assembly and rear internal gear as a unit.

Fig 52: Identifying Front Carrier Assembly
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Install seal rings in input clutch assembly.
CAUTION:
- Do not reuse seal rings.
- Apply petroleum jelly to seal rings.
Fig 53: Identifying Input Clutch Assembly Seal Rings
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Install band servo anchor end pin and lock nut in transmission case.
CAUTION: Do not reuse band servo anchor end pin.

Fig 54: Identifying Transmission Case Band Servo Anchor End Pin And Lock Nut
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Install brake band in transmission case.
CAUTION: Install it so that the identification to avoid incorrect installation faces the servo side.

Fig 55: Identifying Transmission Case Brake Band
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Install front sun gear to front carrier assembly.
CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing.

Fig 56: Installing Front Sun Gear Assembly
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Install needle bearing to front sun gear.
CAUTION: Apply petroleum jelly to needle bearing.

Fig 57: Identifying Front Sun Gear Needle Bearing
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Adjust brake band tilting using a clip so that brake band contacts front sun gear drum evenly.

Fig 58: Adjusting Brake Band Tilting Using Clip
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Adjust brake band.
1. Loosen lock nut.
2. Tighten band servo anchor end pin to specified torque.
  Anchor end pin: 5.0 N.m (0.51 kg-m, 44 in-lb)
  
  Fig 59: Identifying Transmission Case Brake Band
  Courtesy of NISSAN NORTH AMERICA, INC.
3. Back off band servo anchor end pin three turns.
4. Holding band servo anchor end pin, tighten lock nut to specified torque.
  Lock nut: 46 N.m (4.7 kg-m, 34 ft-lb)