Service Information: Precautions: Precaution
- Before connecting or disconnecting the TCM harness connector, turn ignition switch OFF and disconnect the battery cable from the negative terminal. Failure to do so may damage the TCM. Because battery voltage is applied to TCM even if ignition switch is turned off .
- When connecting or disconnecting pin connectors into or from TCM, take care not to damage pin terminals (bend or break).
Make sure that there are not any bends or breaks on TCM pin terminal, when connecting pin connectors .
- Before replacing TCM, perform TCM input/output signal inspection and make sure whether TCM functions properly or not. (See " TCM TERMINAL AND REFERENCE VALUE ".)
- After performing each TROUBLE DIAGNOSIS, perform "DTC (Diagnostic Trouble Code) Confirmation Procedure". The DTC should not be displayed in the "DTC Confirmation Procedure" if the repair is completed .
- Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to prevent the internal parts from becoming contaminated by dirt or other foreign matter.
- Disassembly should be done in a clean work area.
- Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere with the operation of the A/T.
- Place disassembled parts in order for easier and proper assembly.
- All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly.
- Gaskets, seals and O-rings should be replaced any time the A/T is disassembled.
- It is very important to perform functional tests whenever they are indicated.
- The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs and small parts from becoming scattered or lost.
- Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
- Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and seals, or hold bearings and washers in place during assembly. Do not use grease.
- Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
- Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to "A/T FLUID COOLER CLEANING ".
- After overhaul, refill the A/T with new ATF.
- When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque converter and ATF cooling system.
Always follow the procedures under "CHANGING A/T FLUID " when changing A/T fluid.