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Home >> Nissan-Datsun >> 2011 >> Juke S, FWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> CVT >> Removal And Installation >> Control Valve >> Removal and Installation >> Installation

Removal and Installation: Installation

  1. Install the lip seal (1) to the transaxle case.
    Fig 1: Identifying Lip Seal Of Transaxle Case
    G06935802Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install the CVT unit connector (A) to the transaxle case.
    CAUTION: Connect the CVT unit connector with the stopper facing up, and then press in until it clicks.
    Fig 2: Identifying CVT Unit Connector Of Transaxle Case
    G05866300Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Press in the ratio control valve (B) in the (←) direction, and then fix the linkage in the position shown in the figure with the linkage fixing pin (A) from the back of control valve through the hole for fixing.
  4. Check that one end of linkage engages with the step motor end (C) and that the linkage is in the direction shown in the figure.
  5. Install the control valve to the transaxle case.
    CAUTION:
    • Never drop the linkage fixing pin. If it is dropped, repeat the installation procedure from step  3.
    • Never pinch the harness into between the control valve and the transaxle case.
      Fig 3: Identifying Fixing Linkage Pin
      G05866304Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Fix the control valve using the control valve mounting bolts (A) and (B).
    Fig 4: Identifying Control Valve Mounting Bolts
    G06585041Courtesy of NISSAN MOTOR CO., U.S.A.
    BOLTS REFERENCE CHART

    Bolt Bolt length (mm) Number of bolts
    A 54 10
    B 44 1
  7. Pull the linkage fixing pin out.
  8. Connect the connectors (A) and (B).
    Fig 5: Identifying Connectors Clip
    G06585038Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Never pinch the harness into between the control valve and the transaxle case.
    • Securely insert the connector until it clicks and locks.
  9. Install the bracket (1).
    Fig 6: Locating Bracket Bolt
    G06585040Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install O-ring to oil strainer assembly.
    CAUTION:
    • Never reuse O-ring.
    • Apply CVT fluid NS-2 to O-ring.
  11. Install the oil strainer assembly (1) using the oil strainer assembly mounting bolts (A) and (B).
    Fig 7: Identifying Oil Strainer Assembly With Mounting Bolts
    G06585039Courtesy of NISSAN MOTOR CO., U.S.A.
    BOLTS REFERENCE CHART

    Bolt Bolt length (mm) Number of bolts
    A 12 2
    B 44 1
    NOTE: Remove the bracket and adjust the position again if the bolt hole positions are not aligned.
  12. Install the collar to the manual shaft.
    CAUTION: Never drop the collar.
  13. Install the manual plate (1) while aligning with the groove (A) of the manual valve.
    CAUTION: Assemble the manual plate while aligning its end with the cutout (←) of the manual valve.
    Fig 8: Identifying Manual Plate, Washer And Lock Nuts
    G06585051Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install the washer (2) and the lock-nut (3), and then tighten to the specified torque.
  15. Install the snap ring (1) to the CVT unit connector (A).
  16. Connect the CVT unit connector. Refer to , "REMOVAL AND INSTALLATION PROCEDURE FOR CVT UNIT CONNECTOR ".
  17. Install the magnet while aligning it with the convex side of oil pan.
    CAUTION: Completely eliminate the iron powder from the magnet mounting area of oil pan and the magnet.
  18. Install the oil pan to the transaxle case with the following procedure.
    Fig 9: Identifying Snap Ring Of CVT Unit Connector
    G05866293Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Install the oil pan gasket to the oil pan.
      CAUTION:
      • Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting surface and bolt mounting hole of oil pan and transaxle case.
      • Never reuse oil pan gasket.
    2. Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting bolt.
      CAUTION: Never reuse oil pan mounting bolts.
    3. Tighten the oil pan mounting bolts in the order shown in the figure to the specified torque.
    4. Tighten the oil pan mounting bolts again clockwise from (1) shown in the figure to the specified torque.
  19. Install drain plug gasket to drain plug.
    CAUTION: Never reuse drain plug gasket.
  20. Install drain plug to oil pan.
  21. Fill CVT fluid from CVT fluid charging pipe to the specified level.

    CVT fluid : Refer to  , "GENERAL SPECIFICATION ".

    Fluid capacity : Refer to  , "GENERAL SPECIFICATION ".

    Fig 10: Identifying Oil Pan Mounting Bolts Tightening Sequence
    G05866310Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Use only Genuine NISSAN CVT Fluid NS-2. Never mix with other fluid.
    • Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and CVT durability, and may damage the CVT, which is not covered by the warranty.
    • When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
    • Sufficiently shake the container of CVT fluid before using.
    • Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to , "CONSULT-III FUNCTION (TRANSMISSION) ".
  22. With the engine warmed up, drive the vehicle in an urban area.
    NOTE: When ambient temperature is 20°C (68°F), it takes about 10 minutes for the CVT fluid to warm up to 50 to 80°C (122 to 176°F).
  23. Check CVT fluid level and condition. Refer to , "INSPECTION ".
  24. Connect battery cable to negative terminal. Refer to "EXPLODED VIEW ".
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