Control Valve Assembly: Assembly

Install control valve upper, inter and lower body.
1. Place oil circuit of control valve upper body face up. Install steel balls in their proper positions.
  
  Fig 1: Identifying Steel Balls Positioned In Control Valve Upper Body
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Install reamer bolts (F) from bottom of control valve upper body (1). Using reamer bolts (F) as guides, install separating plate (2) as a set.
  
  Fig 2: Identifying Reamer Bolts On Control Valve Upper Body
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. Install pilot filter (1) on control valve upper body (2).
  
  Fig 3: Identifying Pilot Filter From Control Valve Upper Body
  Courtesy of NISSAN MOTOR CO., U.S.A.
4. Place control valve inter body as shown in figure (side of control valve lower body face up). Install steel balls in their proper positions.
  
  Fig 4: Identifying Steel Balls Positioned In Control Valve Inter Body
  Courtesy of NISSAN MOTOR CO., U.S.A.
5. Install control valve inter body (1) on control valve upper body (2) using reamer bolts (F) as guides.
  CAUTION: Be careful not to dislocate or drop steel balls.
  
  Fig 5: Identifying Control Valve Inter Body On Control Valve Upper Body
  Courtesy of NISSAN MOTOR CO., U.S.A.
6. Install check balls (1), line pressure relief valve springs (2) and torque converter pressure holding spring (3) in their proper positions in control valve lower body (4).
  
  Fig 6: Identifying Check Balls And Valve Springs
  Courtesy of NISSAN MOTOR CO., U.S.A.
7. Install bolts (E) from bottom of control valve lower body (1). Using bolts (E) as guides, install separating plate (2) as a set.
8. Install support plates (3) on control valve lower body (1).
  
  Fig 7: Identifying Support Plates On Control Valve Lower Body
  Courtesy of NISSAN MOTOR CO., U.S.A.
9. Install control valve lower body (1) on control valve inter body (2) using reamer bolts (F) as guides, and tighten reamer bolts (F) slightly.
  
  Fig 8: Identifying Control Valve Lower Body On Control Valve Inter Body
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install O-rings on solenoid valves and terminal body.

Fig 9: Identifying O-Rings From Solenoid Valves
Courtesy of NISSAN MOTOR CO., U.S.A.
Install and tighten bolts.
1. Control valve upper body
2. Control valve inter body
3. Control valve lower body
4. Support plate
  
  Fig 10: Identifying Control Valve Assembly Bolt
  Courtesy of NISSAN MOTOR CO., U.S.A.

Bolt length, number and location:

BOLT LENGTH SPECIFICATIONS

Bolt symbol

F⁽¹⁾

Courtesy of NISSAN MOTOR CO., U.S.A.

13.5 (0.531)

58.0 (2.283)

40.0 (1.575)

66.0 (2.598)

33.0 (1.299)

78.0 (3.071)

18.0 (0.709)

Number of bolts

Tightening torque [N.m (kg-m, in-lb)]

7.84 (0.80, 69)

3.92 (0.40, 35)

7.84 (0.80, 69)

⁽¹⁾	Reamer bolt and nut.

Install and tighten bolts (B) to the specified torque.
: 7.84 N.m (0.80 kg-m, 69 in-lb)

Fig 11: Tightening Bolts - Torque Specifications
Courtesy of NISSAN MOTOR CO., U.S.A.
Install solenoid valve assembly (1) on control valve assembly.
Tighten bolts (A), (C) and (G) to the specified torque.
: 7.84 N.m (0.80 kg-m, 69 in-lb)

Fig 12: Identifying Solenoid Valve Assembly Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove reamer bolts (F), and then set oil strainer (1) on control valve assembly
Install and tighten bolts (A), (D), reamer bolts (F) and nuts to the specified torque.
: 7.84 N.m (0.80 kg-m, 69 in-lb)

Fig 13: Identifying Reamer Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten bolts (E) to the specified torque.
: 3.92 N.m (0.40 kg-m, 35 in-lb)

Fig 14: Tightening Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.