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Disassembly and Assembly: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. Remove drain plug and gasket from clutch housing using the socket, and drain oil.
  2. Remove filler plug and gasket from transaxle case.
  3. Remove CSC from clutch housing.
  4. Remove retaining pin from shift lever (1) using a suitable tool.
  5. Remove shift lever (1).
  6. Remove bracket (2) and position switch (3) from transaxle case.
    Fig 1: Identifying Shift Lever Bracket And Position Switch From Transaxle Case
    G04926390Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove bolts.
    Fig 2: Locating Transaxle Bolts
    G04926391Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove reverse idler shaft bolt (<==) and seal washer.
    Fig 3: Locating Reverse Idler Shaft Bolt
    G04926392Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Remove transaxle case (1) upward while rotating select lever (2).
    Fig 4: Removing Transaxle Case
    G04926393Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Remove spring (1) of selector from return bushing (2).
    Fig 5: Identifying Spring Of Selector And Return Bushing
    G04926394Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and reverse fork rod (3) to neutral position.
  12. Remove selector (4) from clutch housing.
    Fig 6: Removing Selector From Clutch Housing
    G04926395Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Remove retaining pin from 5th-6th shift fork using a suitable tool.
    Fig 7: Identifying Retaining Pin From 5th-6th Shift Fork
    G04926396Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Remove 3rd-4th and 5th-6th fork rod assembly according to the following.
    1. Lift the fork rod (1) up.
    2. Remove 3rd-4th and 5th-6th fork rod assembly from clutch housing.
      Fig 8: Removing 3rd-4th And 5th-6th Fork Rod Assembly From Clutch Housing
      G04926397Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Remove reverse gear assembly (1) according to the following.
    1. Lift the input shaft assembly (2) and mainshaft assembly (3) up.
    2. Remove reverse gear assembly (1) and reverse fork rod (4) from clutch housing.
  16. Remove spring washer located under the reverse idler shaft.
    Fig 9: Removing Reverse Gear Assembly And Reverse Fork Rod From Clutch Housing
    G04926398Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Remove input shaft assembly (1), mainshaft assembly (2), and 1st-2nd fork rod (3) from clutch housing.
    Fig 10: Identifying Input Shaft Assembly, Mainshaft Assembly, And 1st-2nd Fork Rod
    G04926399Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Remove final drive assembly (1) from clutch housing.
  19. Remove magnet from clutch housing.
    Fig 11: Identifying Final Drive Assembly
    G04926400Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Remove differential side oil seals (1) from clutch housing and transaxle case using a suitable tool.
    CAUTION: Be careful not to damage clutch housing and transaxle case.
    Fig 12: Identifying Differential Side Oil Seals
    G04926401Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Remove differential side bearing outer race (1) from clutch housing using a suitable tool.
    CAUTION: Be careful not to damage clutch housing.
    Fig 13: Identifying Differential Side Bearing Outer Race
    G04926402Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Remove differential side bearing outer race (1) and shim (2) from transaxle case using a brass bar as shown.
    CAUTION: Be careful not to damage transaxle case.
    Fig 14: Identifying Differential Side Bearing Outer Race
    G04926403Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Remove retaining pin from select lever (1) using a suitable tool.
  24. Remove select lever.
    Fig 15: Identifying Retaining Pin From Select Lever
    G04926404Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Remove shift finger (1) from transaxle case.
    Fig 16: Identifying Shift Finger From Transaxle Case
    G04926405Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Remove select lever oil seal and bushings from transaxle case using a suitable tool.
    Fig 17: Removing Select Lever Oil Seal And Bushings From Transaxle Case Using Suitable Tool
    G04926406Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Remove oil gutter (1) from transaxle case.
    Fig 18: Identifying Oil Gutter From Transaxle Case
    G04926407Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Remove shift lever oil seal (1) from transaxle case.
    Fig 19: Identifying Shift Lever Oil Seal From Transaxle Case
    G04926408Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Remove bushings (1) from transaxle case using a suitable tool.
    Fig 20: Identifying Bushings From Transaxle Case
    G04926409Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Remove mainshaft rear bearing outer race and bearing Preloading shim from transaxle case using a suitable tool.
    CAUTION: Be careful not to damage transaxle case.
    Fig 21: Removing Mainshaft Rear Bearing Outer Race And Shim From Transaxle Case
    G04926410Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Remove snap ring (1) and oil channel (2) from transaxle case.
    Fig 22: Identifying Snap Ring And Oil Channel From Transaxle Case
    G04926411Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Remove input shaft oil seal (1) from clutch housing using a suitable tool.
    Fig 23: Removing Input Shaft Oil Seal From Clutch Housing
    G04926412Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Remove mainshaft front bearing outer race (1) and oil channel (2) from clutch housing using Tool (A) and suitable tool (B).

    Tool number A: KV381054S0 (J-34286) 

    Fig 24: Identifying Mainshaft Front Bearing Outer Race And Oil Channel From Clutch Housing
    G04926413Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Remove busings (1) from clutch housing using a suitable tool.
    Fig 25: Identifying Busings From Clutch Housing
    G04926414Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Remove two way connector (1) from clutch housing.
    Fig 26: Identifying Two Way Connector From Clutch Housing
    G04926415Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
    Fig 27: Identifying Pinion Gear And Pinion Shaft
    G04926416Courtesy of NISSAN MOTOR CO., U.S.A.
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