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Home >> Nissan-Datsun >> 2007 >> X-Trail SE, Standard >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Assembly >> Disassembly and Assembly >> Assembly >> Drive Gear Assembly

Drive Gear Assembly

  1. Drive gear ring oil seal into gear ring, using the drift.

    Tool number : ST33230000 (J-25805-01) 

    CAUTION:
    • Do not reuse oil seal.
    • Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference of oil seal.
    • The oil seal back position after the installation shall be 56.5 mm (2.22 in) from the gear ring end.
    Fig 1: Driving Gear Ring Oil Seal Into Gear Ring
    G04921303Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Apply thread locking sealant into thread hole for drive gear.
    1. Completely clean and degrease the drive gear back face, thread holes, and drive gear mounting bolts.
    2. Apply thread locking sealant onto the first and second threads under thread hole chamfering of drive gear on 3 or more different points.
    Fig 2: Applying Genuine High Strength Thread Locking Sealant Or Equivalent
    G04921304Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install drive gear to gear ring, and apply anti-corrosive oil onto threads and seats on the mounting bolts. Tighten to the specified torque. Refer to "COMPONENTS ".
    CAUTION:
    • Temporary installation before tightening the bolts through to the completion of the tightening should be within 90 seconds.
    • If the thread locking sealant is applied aside, quickly wipe it off.
  4. Apply gear oil to gear ring bearing inner race (transfer case side). Install gear ring bearing inner race, using the drifts.

    Tool number 

    A: ST30720000 (J-25405) 

    B: ST27863000 (-) 

    C: KV40101630 (J-35870) 

    Fig 3: Applying Gear Oil To Gear Ring Bearing Inner Race (Transfer Case Side)
    G04921305Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Apply gear oil to gear ring bearing inner race (adapter case side). Install gear ring bearing inner race, using the drifts.

    Tool number 

    A: ST30720000 (J-25405) 

    B: KV38102510 (-) 

  6. Install drive gear assembly to transfer case.
  7. Install adapter case.
  8. Check backlash, preload torque, tooth contact, and companion flange runout. Refer to "ASSEMBLY INSPECTION ".
CAUTION: Measure the total preload torque without oil seal.
Fig 4: Applying Gear Oil To Gear Ring Bearing Inner Race (Adapter Case Side)
G04921306Courtesy of NISSAN MOTOR CO., U.S.A.