Control Valve Assembly: Disassembly
Disassemble control valve upper, inter and lower bodies.
Bolt length, number and location:
BOLT SYMBOL REFERENCE
| Bolt symbol | a | b | c | d | e | f | g |
|---|---|---|---|---|---|---|---|
| Bolt length "l
" mm (in) (Measurre bolt threads, not including bolt head) |
13.5 (0.531) | 58.0 (2.283) | 40.0 (1.575) | 66.0 (2.598) | 33.0 (1.299) | 78.0 (3.071) | 18.0 (0.709) |
| Number of bolts | 6 | 3 | 6 | 11 | 2 | 2 | 1 |
| f: Reamer bolt and nut. | |||||||
- Remove bolts a, d , reamer bolt f and nut, and then remove oil strainer from control valve assembly.
- Remove bolts a, c, g , solenoid valve assembly and line pressure solenoid valve from control valve assembly.
- Remove O-rings from solenoid valves and terminal body.
- Place control valve upper body facedown, and remove bolts b
, and nut f
.CAUTION: Remove bolts with control valve upper body facing down, because control valve upper body and control valve inter body may come off and steel ball may fall and be lost.
- Remove control valve lower body from control valve inter body.
- Turn over control valve lower body.
- Remove bolts e , separating plate and support plates from control valve lower body.
- Remove check balls and oil cooler relief valve springs from control valve lower body.CAUTION: Be careful not to lose check balls and oil cooler relief valve springs.
- Remove control valve inter body from control valve upper body.
- Check to see that steel balls are properly positioned in control valve inter body and then remove them.CAUTION: Be careful not to lose steel balls.
- Remove pilot filter from control valve upper body.
- Remove separating plate from control valve upper body.
- Check to see that steel balls are properly positioned in control valve upper body and then remove them.CAUTION: Be careful not to lose steel balls.