Disassembly and Assembly: Disassembly
WARNING: This page is about a different variant/trim than selected.
- Remove drain plug and gasket from clutch housing using the socket, and drain oil.
- Remove filler plug and gasket from transaxle case.
- Remove CSC from clutch housing.
- Remove retaining pin from shift lever (1) using a suitable tool.
- Remove shift lever (1).
- Remove bracket (2) and position switch (3) from transaxle case.
- Remove bolts.
- Remove reverse idler shaft bolt (<==) and seal washer.
- Remove transaxle case (1) upward while rotating select lever (2).
- Remove spring (1) of selector from return bushing (2).
- Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and reverse fork rod (3) to neutral position.
- Remove selector (4) from clutch housing.
- Remove retaining pin from 5th-6th shift fork using a suitable tool.
- Remove 3rd-4th and 5th-6th fork rod assembly according to the following.
- Lift the fork rod (1) up.
- Remove 3rd-4th and 5th-6th fork rod assembly from clutch housing.
- Remove reverse gear assembly (1) according to the following.
- Lift the input shaft assembly (2) and mainshaft assembly (3) up.
- Remove reverse gear assembly (1) and reverse fork rod (4) from clutch housing.
- Remove spring washer located under the reverse idler shaft.
- Remove input shaft assembly (1), mainshaft assembly (2), and 1st-2nd fork rod (3) from clutch housing.
- Remove final drive assembly (1) from clutch housing.
- Remove magnet from clutch housing.
- Remove differential side oil seals (1) from clutch housing and transaxle case using a suitable tool.CAUTION: Be careful not to damage clutch housing and transaxle case.
- Remove differential side bearing outer race (1) from clutch housing using a suitable tool.CAUTION: Be careful not to damage clutch housing.
- Remove differential side bearing outer race (1) and shim (2) from transaxle case using a brass bar as shown.CAUTION: Be careful not to damage transaxle case.
- Remove retaining pin from select lever (1) using a suitable tool.
- Remove select lever.
- Remove shift finger (1) from transaxle case.
- Remove select lever oil seal and bushings from transaxle case using a suitable tool.
- Remove oil gutter (1) from transaxle case.
- Remove shift lever oil seal (1) from transaxle case.
- Remove bushings (1) from transaxle case using a suitable tool.
- Remove mainshaft rear bearing outer race and bearing Preloading shim from transaxle case using a suitable tool.CAUTION: Be careful not to damage transaxle case.
- Remove snap ring (1) and oil channel (2) from transaxle case.
- Remove input shaft oil seal (1) from clutch housing using a suitable tool.
- Remove mainshaft front bearing outer race (1) and oil channel (2) from clutch housing using Tool (A) and suitable tool (B).
Tool number A: KV381054S0 (J-34286)
- Remove busings (1) from clutch housing using a suitable tool.
- Remove two way connector (1) from clutch housing.
- Remove pinion gear (1) and pinion shaft (2) from clutch housing.