Assembly (1)

Install the new differential side oil seal into transaxle case using Tool.
Tool number : ST33400001 (J-26082)
CAUTION:
- Do not reuse differential side oil seal.
- Apply ATF to differential side oil seal.
  
  Fig 1: Identifying Differential Side Oil Seal
  Courtesy of NISSAN MOTOR CO., U.S.A.
Distance : 3.0 - 4.0 mm (0.118 - 0.157 in)

Fig 2: Identifying Differential Side Oil Seal Into Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install counter drive gear sub assembly.

Fig 3: Identifying Counter Drive Gear Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring using suitable tool.

Fig 4: Identifying Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-rings in 1st and reverse brake piston.
CAUTION:
- Do not reuse O-rings.
- Apply ATF to O-rings.
Coat the inner surface of transaxle case with ATF.
Install 1st and reverse brake piston in transaxle case.

Fig 5: Identifying 1st And Reverse Brake Piston In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Put return spring on 1st and reverse brake piston.

Fig 6: Identifying Return Spring On 1st And Reverse Brake Piston
Courtesy of NISSAN MOTOR CO., U.S.A.
While compressing the return spring by hand, install the snap ring into groove using suitable tool.

Fig 7: Identifying Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Put thrust bearing race and thrust bearing on counter drive gear sub assembly.
CAUTION: Apply petroleum jelly to thrust bearing and thrust bearing race.

Fig 8: Applying Petroleum Jelly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install FR planetary ring gear assembly with one-way clutch No. 2.

Fig 9: Identifying FR Planetary Ring Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install 1st and reverse brake flanges, 1st and reverse brake discs and 1st and reverse brake plates.

Fig 10: Identifying 1st And Reverse Brake Flanges
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring using suitable tool.

Fig 11: Identifying Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Set a dial indicator as shown.
Applying compressed air (4Kg/cm² ) and measure the 1st and reverse brake piston stroke.
Piston stroke : 1.39 - 2.21 mm (0.0547 - 0.0870 in)

In a case that is out of reference, check the following items:
- Oil pressure leak
- Damage of O-ring
- Wear damage of discs
  
  Fig 12: Identifying Dial Indicator
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust bearing.
CAUTION: Apply petroleum jelly to thrust bearing.

Fig 13: Identifying Thrust Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install planetary gear assembly.
Install thrust bearing race in planetary gear assembly.
CAUTION: Apply petroleum jelly to thrust bearing race.

Fig 14: Identifying Planetary Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust needle roller bearing and thrust bearing race in RR planetary ring gear assembly.
CAUTION: Apply petroleum jelly to thrust needle roller bearing and thrust bearing race.
Install RR planetary ring gear assembly.

Fig 15: Identifying RR Planetary Ring Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install planetary sun gear sub assembly and thrust needle roller bearings.
CAUTION: Apply petroleum jelly to thrust needle roller bearings.

Fig 16: Identifying Planetary Sun Gear Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install forward and direct clutch assembly.
Install thrust bearing race, thrust needle roller bearing and new seal ring in forward and direct clutch assembly.
CAUTION:
- Apply petroleum jelly to thrust needle roller bearing and thrust bearing race.
- Apply ATF to seal ring.
- Do not reuse seal ring.
  
  Fig 17: Identifying Forward And Direct Clutch Assembly
  Courtesy of NISSAN MOTOR CO., U.S.A.
Check the distance of "A".
"A" : 50.850 - 51.825 mm (2.0020 - 2.0404 in)

CAUTION: If the distance is out of standards, adjust with in standards again.

Fig 18: Checking Distance A Of Forward And Direct Clutch Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install transaxle lube apply tube using suitable tool.
CAUTION: Be careful not to bend and damage transaxle lube apply tube.

Fig 19: Identifying Transaxle Lube
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten tube clamp bolt to specified torque. Refer to "COMPONENTS ".

Fig 20: Identifying Tube Clamp Bolt
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new governor apply gaskets in transaxle case.
CAUTION:
- Do not reuse governor apply gaskets.
- Apply petroleum jelly to governor apply gaskets.
  
  Fig 21: Identifying Governor
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install transaxle case cover in transaxle case.

Fig 22: Identifying Transaxle Case Cover
Courtesy of NISSAN MOTOR CO., U.S.A.

Tighten transaxle case cover bolts to specified torque.

CAUTION: Refer to "COMPONENTS ". Use old seal bolts for re-installing transaxle case cover when checking and adjusting the end play.

Fig 23: Identifying Transaxle Case Cover Bolts

Courtesy of NISSAN MOTOR CO., U.S.A.

BOLT SPECIFICATION

Bolt symbol

Length mm (in)

Number of bolts

30 (1.18)

45 (1.77)

48 (1.89)

D⁽¹⁾

⁽¹⁾

Stud bolt

Fig 24: Locating Bolts

Courtesy of NISSAN MOTOR CO., U.S.A.

Tighten anchor bolt to specified torque. Refer to "COMPONENTS ".

Fig 25: Identifying Anchor Bolt
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-ring in U/D brake piston assembly.
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
Coat the inner surface of transaxle case with ATF.
Install compression spring and U/D brake piston assembly.

Fig 26: Identifying Compression Spring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-rings in U/D brake damper assembly.
CAUTION:
- Do not reuse O-rings.
- Apply ATF to O-rings.
Install U/D brake damper assembly.

Fig 27: Identifying O-Rings
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring using suitable tool.
CAUTION: If the snap ring is deformed, replace it.

Fig 28: Identifying Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust needle roller bearing, adjust shim and thrust bearing race in U/D RR planetary ring gear sub assembly.
CAUTION: Apply petroleum jelly to adjust shim, thrust needle roller bearing and thrust bearing race.
Install U/D RR planetary ring gear sub assembly.

Fig 29: Identifying U/D Rr Planetary Ring Gear Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install U/D RR planetary carrier assembly and thrust bearing races.
CAUTION: Apply petroleum jelly to thrust bearing races.

Fig 30: Identifying U/D Rr Planetary Carrier Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install U/D brake band assembly.

Fig 31: Identifying U/D Brake Band Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install U/D clutch assembly.

Fig 32: Identifying U/D Clutch Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Measure the U/D brake piston stroke by applying and releasing the compressed air (4Kg/cm² ) as shown.
CAUTION: Measure U/D brake piston stroke after assembling U/D clutch assembly.

Piston Stroke : 5.76 - 6.76 mm (0.2268 - 0.2661 in)

Fig 33: Measuring U/D Brake Piston Stroke
Courtesy of NISSAN MOTOR CO., U.S.A.

Fig 34: Applying Compressed Air
Courtesy of NISSAN MOTOR CO., U.S.A.
If the piston stroke is out of standards, select another U/D brake piston. Refer to "U/D BRAKE ".

Fig 35: Identifying Brake Piston
Courtesy of NISSAN MOTOR CO., U.S.A.