Transaxle Case

Insert differential oil seal into differential case with a suitable tool until it becomes flush with case end face.

Fig 1: Installing Differential Oil Seal Into Differential Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install welch plug into transaxle case with a suitable tool.

Fig 2: Installing Welch Plug Into Transaxle Case With Suitable Tool
Courtesy of NISSAN MOTOR CO., U.S.A.
Calculate dimension "N" (thickness of adjusting shim) using the following procedure to satisfy specification of end play for differential side bearing.
End play: 0.15 - 0.21 mm (0.0059 - 0.0083 in)

Dimension "N" = ("N1" - "N2") + End play

"N": Thickness of adjusting shim

"N1": Distance between clutch housing case end face and mounting face of adjusting shim

"N2": Distance between differential side bearing and transaxle case

Use the "Available Shims" table for the available shim sizes. Refer to "AVAILABLE SHIMS-DIFFERENTIAL SIDE BEARING PRELOAD AND ADJUSTING SHIM ".

Fig 3: Identifying Thickness Of Adjusting Shim
Courtesy of NISSAN MOTOR CO., U.S.A.
1. Using dial gauge and scale, measure dimension "N1" between clutch housing case end face and mounting face of adjusting shim.
2. Install outer race onto differential side bearing on final gear side. Holding the outer race horizontally by hand, rotate the final gear five times or more (for smooth movement of bearing roller).
  
  Fig 4: Measuring Dimension Between Clutch Housing Case End Face & Mounting Face Of Adjusting Shim Using Dial Gauge
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. Using dial gauge and scale as shown, measure dimension "N2" between differential side bearing outer race and transaxle case end face.
Fig 5: Measuring Dimension Between Differential Side Bearing Outer Race And Transaxle Case Using Dial Gauge
Courtesy of NISSAN MOTOR CO., U.S.A.
Install the selected shim and bearing outer race using Tool.

Fig 6: Installing Shim & Bearing Outer Race Using Tool
Courtesy of NISSAN MOTOR CO., U.S.A.
Measure the turning torque of the final drive assembly using Tool.
Turning torque of: 2.9 - 6.9 N-m (30 - 70 kg-cm, final drive assembly 26 - 61 in-Ib) (New bearing)
- When the old bearing is used again, turning torque will be slightly less than the above.
- Make sure turning torque is close to the specified range.
- Changes in turning torque of final drive assembly per revolution should be within 1.0 N-m (10 kg-cm, 8.7 in-Ib) without binding.
Fig 7: Measuring Turning Torque Of Final Drive Assembly Using Tool
Courtesy of NISSAN MOTOR CO., U.S.A.
Calculate dimension "O" (thickness of adjusting shim) using the following procedure to satisfy specification of end play for input shaft rear bearing.
End play: 0 - 0.06 mm (0 - 0.0024 in)

Dimension "O" = ("O ₁ " - "O ₂ ") + End play

"O": Thickness of adjusting shim

"O ₁ ": Distance between transaxle case end face and mounting face of adjusting shim

"O ₂ ": Distance between clutch housing case end face and end face of input shaft rear bearing

Use the "Available Shims" table for the available shim sizes. Refer to "AVAILABLE ADJUSTING SHIMS ".

Fig 8: Identifying Dimension Thickness Of Adjusting Shim
Courtesy of NISSAN MOTOR CO., U.S.A.
1. Using block gauge, scale, and dial gauge, measure dimension "O₁ " between transaxle case end face and mounting face of adjusting shim.
  
  Fig 9: Measuring Dimension Between Transaxle Case End Face And Mounting Face
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Using block gauge, scale, and dial gauge as shown in the figure, measure dimension "O2" between clutch housing case end face and end face of input shaft rear bearing.
Fig 10: Measuring Dimension Between Clutch Housing Case End Face And End Face Of Input Shaft Rear Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install selected input shaft rear bearing adjusting shim onto input shaft.
Install oil gutter into transaxle case.

Fig 11: Installing Oil Gutter Into Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Clean mating surfaces of clutch housing and transaxle case. Check for cracks and damage, then apply sealant. Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".

Fig 12: Identifying Sealant Application Area
Courtesy of NISSAN MOTOR CO., U.S.A.
Install transaxle case onto clutch housing, and tighten mounting bolts with specified torque.
Transaxle case mounting bolts : Refer to "CASE COMPONENTS ".

Fig 13: Installing Transaxle Case Onto Clutch Housing With Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Apply sealant to threads of back-up lamp switch, PNP switch, and drain plug, then install them. Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
NOTE: Fill the case with oil before installation of the filler plug.

Fig 14: Applying Sealant To Threads Of Back-Up Lamp Switch, PNP Switch & Drain Plug
Courtesy of NISSAN MOTOR CO., U.S.A.
Install speedometer pinion assembly.
CAUTION: Do not reuse O-ring.
Install check springs and check balls. Apply sealant to the thread on the check plug, and install it.

Fig 15: Installing Check Springs And Check Balls With Torque Specifications
Courtesy of NISSAN MOTOR CO., U.S.A.
Calculate thickness "P" of the adjusting shim using the following procedure to satisfy the specification of the end play for the mainshaft rear bearing.
End play: 0 - 0.06 mm (0 - 0.0024 in)

Dimension "P" = ("P1" - "P2") + End play

"P": Thickness of adjusting shim

"P1": Distance between transaxle case end face and mainshaft rear bearing

"P2": Distance between adjusting shim end face of rear cover and transaxle mounting face

Use the "Available Shims" table for the available shim sizes. Refer to "AVAILABLE ADJUSTING SHIMS ".

Fig 16: Identifying Adjusting Shim Thickness Dimension
Courtesy of NISSAN MOTOR CO., U.S.A.
1. Using a dial gauge as shown, measure dimension "P1" between the transaxle case end face and the mainshaft rear bearing.
  
  Fig 17: Measuring Dimension Between Transaxle Case End Face And Mainshaft Rear Bearing Using Dial Gauge
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Using a dial gauge as shown, measure dimension "P2" between the adjusting shim mounting face of rear cover and the transaxle mounting face.
Fig 18: Measuring Dimension Between Adjusting Shim Mounting Face Of Rear Cover And Transaxle Mounting Face Using Dial Gauge
Courtesy of NISSAN MOTOR CO., U.S.A.
Using snap ring pliers and flat-head screwdriver as shown, install snap ring.
CAUTION: Do not reuse snap ring.

Fig 19: Installing Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install selected mainshaft adjusting shim.
Install reverse idler gear, O-ring, thrust washers (front and rear), and bearing onto reverse idler shaft.

Fig 20: Identifying Reverse Idler Gear Components
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring into transaxle case using snap ring pliers.
CAUTION:
- Do not reuse snap ring.
- Do not reuse O-ring.
- Before installation, apply gear oil to O-ring.
Using feeler gauge, measure the end play of snap ring, and select a snap ring suitable to meet the specified end play.
End play: 0.05 - 0.25 mm (0.0020 - 0.0098 in)

Use the "Available Shims" table for the available shim sizes. Refer to "AVAILABLE SNAP RINGS ".

Fig 21: Measuring End Play Of Snap Ring, And Select Snap Ring Using Feeler Gauge
Courtesy of NISSAN MOTOR CO., U.S.A.
Install selected snap ring with a suitable tool.
CAUTION: Do not reuse snap ring.
Apply gear oil to rear cover O-ring, and install rear cover, side cover gasket, and side cover. Then tighten mounting bolts with specified torque.
Use the "Available Shims" table for the available shim sizes. Refer to "CASE COMPONENTS ".

CAUTION: Do not reuse mounting bolts for rear cover and side cover.

Fig 22: Installing Rear Cover, Side Cover Gasket & Side Cover With Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.