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Home >> Nissan-Datsun >> 2006 >> Quest Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - Component Testing (Re4F04B) >> Assembly >> Assembly (3)

Assembly (3)

  1. Install anchor end pin and lock nut on transaxle case.
  2. Place brake band on outside of reverse clutch drum. Tighten anchor end pin just enough so that brake band is evenly fitted on reverse clutch drum.
    Fig 1: Placing Brake Band On Outside Of Reverse Clutch Drum
    G04198016Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Place bearing race selected in total end play adjustment step on oil pump cover.
    CAUTION: Apply petroleum jelly to bearing race.
  4. Place thrust washer selected in reverse clutch end play step on reverse clutch drum.
    CAUTION: Apply petroleum jelly to thrust washer.
    Fig 2: Identifying Bearing Race And Thrust Washer
    G04198017Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install oil pump assembly and gasket on transaxle case.
    CAUTION: Do not reuse gasket.
  6. Tighten oil pump bolts to the specified torque.
    Fig 3: Identifying Oil Pump Assembly And Gasket On Transaxle Case
    G04198018Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install O-ring to input shaft.
    CAUTION:
    • Apply petroleum jelly to O-ring.
    • Do not reuse O-ring.
      Fig 4: Identifying O-Ring To Input Shaft
      G04198019Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Adjust brake band.
    1. Tighten anchor end pin to the specified torque.

      Anchor end pin: Refer to " BRAKE BAND  ". 

      • Do not reuse anchor end pin. 
    2. Back off anchor end pin two and a half turns.
    3. While holding anchor end pin, tighten lock nut.

      Lock nut: Refer to " BRAKE BAND  ". 

      Fig 5: Tightening Anchor End Pin
      G04198020Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Apply compressed air to oil holes of transaxle case and check operation of brake band.
    Fig 6: Identifying Brake Band Operation
    G04198021Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install final drive assembly on transaxle case.
    Fig 7: Identifying Final Drive Assembly On Transaxle Case
    G04198022Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install differential lubricant tube on converter housing. Tighten differential lubricant tube bolts to the specified torque. Refer to "OVERHAUL ".
    Fig 8: Identifying Differential Lubricant Tube On Converter Housing
    G04198023Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install O-ring on differential oil port of transaxle case.
    CAUTION:
    • Apply ATF to O-ring.
    • Do not reuse O-ring.
      Fig 9: Identifying O-Ring On Differential Oil Port Of Transaxle Case
      G04198024Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install converter housing on transaxle case.
    • Apply locking sealant to mating surface of converter housing. 
      Fig 10: Applying Locking Sealant To Mating Surface Of Converter Housing
      G04198025Courtesy of NISSAN MOTOR CO., U.S.A.
    • Tighten converter housing bolts to the specified torque. 

      Refer to " OVERHAUL  ". 

      Fig 11: Tightening Converter Housing Bolts
      G04198026Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install accumulator piston.
    1. Check contact surface of accumulator piston for damage.
      Fig 12: Identifying Contact Surface Of Accumulator Piston
      G04198027Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install O-rings on accumulator piston.
      CAUTION:
      • Do not reuse O-rings.
      • Apply ATF to O-rings.

        Accumulator piston O-rings: Refer to "O-RING ".

        Fig 13: Identifying O-Rings On Accumulator Piston
        G04198028Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install accumulator pistons and return springs on transaxle case.
      CAUTION: Apply ATF to inner surface of transaxle case.

      Return springs: Refer to " RETURN SPRING  ". 

      Fig 14: Identifying Accumulator Pistons And Return Springs On Transaxle Case
      G04198029Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install lip seals for band servo oil holes on transaxle case.
    CAUTION:
    • Do not reuse lip seals.
    • Apply petroleum jelly to lip seals.
      Fig 15: Identifying Lip Seals For Band Servo Oil Holes On Transaxle Case
      G04198030Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install low & reverse brake tube and oil sleeve. Tighten low & reverse brake tube bolts to the specified torque. Refer to "OVERHAUL ".
    CAUTION: Do not reuse oil sleeve.
    Fig 16: Identifying Low & Reverse Brake Tube And Oil Sleeve
    G04198031Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install control valve assembly.
    1. Insert manual valve into control valve assembly.
      CAUTION: Apply ATF to manual valve.
      Fig 17: Inserting Manual Valve Into Control Valve Assembly
      G04198032Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Set manual shaft in Neutral position.
    3. Install control valve assembly on transaxle case while aligning manual valve with manual plate.
    4. Pass solenoid harness through transaxle case and install terminal body on transaxle case by pushing it.
    5. Install stopper ring to terminal body.
      Fig 18: Aligning Manual Valve With Manual Plate
      G04198033Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Tighten bolts I  , X  and . Refer to "OVERHAUL ".

      Bolt length, number and location: 

      BOLT LENGTH, NUMBER AND LOCATION

      Bolt symbol I X x
      Bolt length "x" mm (in) 40 (1.57) 33 (1.30) 43.5 (1.713)
      Number of bolts 5 6 2
      Fig 19: Identifying Bolts Location
      G04198034Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install oil pan.
    1. Attach a magnet to oil pan.
    2. Install new oil pan gasket on transaxle case.
    3. Install oil pan on transaxle case.
      CAUTION:
      • Always replace oil pan bolts as they are self-sealing bolts.
      • Tighten four bolts in a crisscross pattern to prevent dislocation of gasket.
        Fig 20: Cleaning Oil Pan
        G04198035Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Tighten oil pan bolts and drain plug to the specified torque. Refer to "OVERHAUL ".
  19. Install park/neutral position (PNP) switch.
    1. Set manual shaft in P position.
    2. Temporarily install PNP switch on manual shaft.
    3. Move selector lever to N position.
      Fig 21: Identifying PNP Switch On Manual Shaft
      G04198036Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Use a 4 mm (0.16 in) pin for this adjustment.
      1. Insert the pin straight into the manual shaft adjustment hole.
      2. Rotate PNP switch until the pin can also be inserted straight into hole in PNP switch.
    5. Tighten PNP switch bolts. Refer to "OVERHAUL ".
    6. Remove pin from adjustment hole after adjusting PNP switch.
      Fig 22: Inserting Pin Straight Into Manual Shaft Adjustment Hole
      G04198037Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install A/T fluid charging pipe and fluid cooler tube to transaxle case. Tighten A/T fluid charging pipe and fluid cooler tube bolts to the specified torque. Refer to "OVERHAUL ".
    CAUTION: Do not reuse O-ring and copper washer.
  21. Install A/T fluid level gauge.
    Fig 23: Identifying A/T Fluid Charging Pipe And Fluid Cooler Tube To Transaxle Case
    G04198038Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Install torque converter.
    1. Pour ATF into torque converter.
      CAUTION:
      • Approximately 1 liter (1-1/8 US qt, 7/8 Imp qt) of fluid is required for a new torque converter.
      • When reusing old torque converter, add the same amount of fluid as was drained.
        Fig 24: Pouring ATF Into Torque Converter
        G04198039Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install torque converter while aligning notches of torque converter with notches of oil pump.
      Fig 25: Aligning Notches Of Torque Converter With Notches Of Oil Pump
      G04198040Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Measure distance "A" to check that torque converter is in proper position.

      Distance A: 14 mm (0.55 in) or more 

      Fig 26: Identifying Torque Converter Dimension
      G04198041Courtesy of NISSAN MOTOR CO., U.S.A.
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