Assembly (2)

Apply anaerobic liquid gasket to transaxle case as shown. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
For GI, go to GENERAL INFORMATION article.

Fig 1: Applying Anaerobic Liquid Gasket
Courtesy of NISSAN MOTOR CO., U.S.A.
Set side cover on transaxle case.
CAUTION: Apply locking sealant to the mating surface of transaxle case.

Fig 2: Setting Side Cover On Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten side cover bolts to specified torque. Refer to "OVERHAUL ".
CAUTION:
- Do not mix bolts A and B.
- Always replace bolts A as they are self-sealing bolts.
  
  Fig 3: Tightening Side Cover Bolts In Sequence
  Courtesy of NISSAN MOTOR CO., U.S.A.
Remove paper rolled around bearing retainer.
Install thrust washer on bearing retainer.
CAUTION: Apply petroleum jelly to thrust washer.

Fig 4: Identifying Thrust Washer
Courtesy of NISSAN MOTOR CO., U.S.A.
Install forward clutch assembly.
CAUTION:
- Align teeth of low & reverse brake drive plates before installing.
- Make sure that bearing retainer seal rings are not spread.
- If forward clutch assembly is correctly seated, points 1 and 2 are at almost same level.
  
  Fig 5: Identifying Forward Clutch Assembly
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust needle bearing on bearing retainer.
CAUTION:
- Apply petroleum jelly to thrust needle bearing.
- Pay attention to direction of thrust needle bearing.
  
  Fig 6: Identifying Thrust Needle Bearing
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install overrun clutch hub.
CAUTION:
- Apply petroleum jelly to thrust washers.
- Align teeth of overrun clutch drive plates before installing.
  
  Fig 7: Identifying Overrun Clutch Hub
  Courtesy of NISSAN MOTOR CO., U.S.A.
Hold forward clutch hub and turn rear internal gear. Check overrun clutch hub for correct directions of lock and unlock.
- If not as shown, check installed direction of forward one-way clutch.
  
  Fig 8: Identifying Overrun Clutch Hub
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install forward clutch hub and rear internal gear assembly.
CAUTION:
- Align teeth of forward clutch drive plates before installing.
- Check that three hooks of thrust washer are correctly aligned after installing.
  
  Fig 9: Identifying Forward Clutch Hub And Rear Internal Gear Assembly
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install rear planetary carrier assembly and rear sun gear according to the following procedures.
1. Install needle bearings on rear planetary carrier.
  CAUTION:
  - Apply petroleum jelly to needle bearings.
  - Pay attention to direction of needle bearings.
    
    Fig 10: Identifying Needle Bearings
    Courtesy of NISSAN MOTOR CO., U.S.A.
2. Install rear sun gear on rear planetary carrier.
  CAUTION: Pay attention to direction of rear sun gear.
  
  Fig 11: Identifying Rear Sun Gear On Rear Planetary Carrier
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. Install rear planetary carrier on transaxle case.
  
  Fig 12: Identifying Rear Planetary Carrier
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust needle bearing on front planetary carrier, then install them together on transaxle case.
CAUTION:
- Apply petroleum jelly to thrust needle bearing.
- Pay attention to direction of thrust needle bearing.
  
  Fig 13: Identifying Thrust Needle Bearing
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install low & reverse brake piston according to the following procedures.
1. Set and align return springs to transaxle case gutters as shown.
  
  Fig 14: Aligning Return Springs
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Set and align piston with retainer using suitable tool.
  
  Fig 15: Aligning Piston With Retainer
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. Install piston and retainer assembly on the transaxle case.
  CAUTION: Align bracket to specified gutter as shown.
  
  Fig 16: Identifying Piston And Retainer Assembly
  Courtesy of NISSAN MOTOR CO., U.S.A.
4. Check that each protrusion of piston is correctly set to corresponding return spring as follows.
  - Push piston and retainer assembly evenly and confirm they move smoothly.
  - If they can not move smoothly, remove piston and retainer assembly and align return spring correctly as instructed in step "a" .
    
    Fig 17: Pushing Piston And Retainer Assembly
    Courtesy of NISSAN MOTOR CO., U.S.A.
5. Push down piston and retainer assembly using Tool and install snap ring.
  Tool number: KV31102400 (J-34285 and J-34285-87)
  
  Fig 18: Pushing Down Piston And Retainer Assembly
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install low one-way clutch to front planetary carrier by turning carrier in the direction of the arrow shown.

Fig 19: Identifying Low One-Way Clutch
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring using suitable tool.
CAUTION:
- Forward clutch and bearing must be correctly installed for snap ring to fit into groove of transaxle case.
- Do not expand snap ring excessively.
  
  Fig 20: Identifying Snap Ring
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing on transaxle case.
CAUTION:
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
  
  Fig 21: Identifying Needle Bearing On Transaxle Case
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install bearing race, needle bearing and high clutch hub on front sun gear.
CAUTION:
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
  
  Fig 22: Identifying Bearing Race, Needle Bearing And High Clutch Hub On Front Sun Gear
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing and high clutch drum on high clutch hub.

Fig 23: Identifying Needle Bearing And High Clutch Drum On High Clutch Hub
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing on high clutch drum.
CAUTION:
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
  
  Fig 24: Identifying Needle Bearing On High Clutch Drum
  Courtesy of NISSAN MOTOR CO., U.S.A.
Remove paper rolled around input shaft.
Install input shaft assembly in reverse clutch.
CAUTION: Align teeth of reverse clutch drive plates before installing.

Fig 25: Identifying Input Shaft Assembly In Reverse Clutch
Courtesy of NISSAN MOTOR CO., U.S.A.
Install reverse clutch assembly on transaxle case.
CAUTION: Align teeth of high clutch drive plates before installing.

Fig 26: Identifying Reverse Clutch Assembly On Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.