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Home >> Nissan-Datsun >> 2005 >> Maxima SL >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Assembly >> Assembly (1)

Assembly (1)

  1. Install new differential side oil seal into transaxle case as specified using Tool.

    Tool number: ST33400001 (J-26082) 

    Distance: 3.0 - 4.0 mm (0.118 - 0.157 in) 

    NOTE:
    • Do not reuse differential side oil seal.
    • Apply ATF to differential side oil seal.
      Fig 1: Applying ATF To Differential Side Oil Seal (1 Of 2)
      G02419220Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 2: Applying ATF To Differential Side Oil Seal (2 Of 2)
      G02419221Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install counter drive gear sub assembly.
    Fig 3: Installing Counter Drive Gear Sub Assembly
    G02419222Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install snap ring using snap ring pliers.
    Fig 4: Installing Snap Ring Using Snap Ring Pliers
    G02419223Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install new O-rings in 1st and reverse brake piston.
    NOTE:
    • Do not reuse O-rings.
    • Apply ATF to O-rings.
  5. Coat the inner surface of transaxle case with ATF.
  6. Install 1st and reverse brake piston in transaxle case.
    Fig 5: Installing 1st & Reverse Brake Piston In Transaxle Case
    G02419224Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Put return spring on 1st and reverse brake piston.
    Fig 6: Installing Return Spring On 1st & Reverse Brake Piston
    G02419225Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install the snap ring into groove while compressing the return spring by hand using flat-bladed screwdriver or suitable tool.
    Fig 7: Installing Snap Ring Into Groove
    G02419226Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Put thrust bearing race and thrust bearing on counter drive gear sub assembly.
    NOTE: Apply petroleum jelly to thrust and thrust bearing race.
    Fig 8: Applying Petroleum Jelly To Thrust & Thrust Bearing Race
    G02419227Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install FR planetary ring gear assembly with one-way clutch No. 2.
    Fig 9: Installing FR Planetary Ring Gear Assembly With One-Way Clutch No. 2
    G02419228Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install 1st and reverse brake flanges, 1st and reverse brake discs and 1st and reverse brake plates.
    Fig 10: Installing 1st & Reverse Brake Flanges, Brake Discs & Brake Plates
    G02419229Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install snap ring using a flat-bladed screwdriver or suitable tool.
    Fig 11: Installing Snap Ring
    G02419230Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Set a dial indicator as shown.
  14. Applying compressed air (4Kg/cm2 ) and measure the 1st and reverse brake piston stroke.

    Piston stroke: 1.39 - 2.21 mm (0.0547 - 0.0870 in) 

    In a case that is out of reference, check the following items:

    • Oil pressure leak
    • Damage of O-ring
    • Wear damage of disc
  15. Install thrust bearing.
    NOTE: Apply petroleum jelly to thrust bearing.
    Fig 12: Installing Thrust Bearing
    G02419231Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 13: Applying Petroleum Jelly To Thrust Bearing
    G02419232Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install planetary gear assembly.
  17. Install thrust bearing race in planetary gear assembly.
    NOTE: Apply petroleum jelly to thrust bearing race.
    Fig 14: Installing Thrust Bearing Race In Planetary Gear Assembly
    G02419233Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install thrust needle roller bearing and thrust bearing race in RR planetary ring gear assembly.
    NOTE: Apply petroleum jelly to thrust needle roller bearing.
  19. Install RR planetary ring gear assembly.
    Fig 15: Installing RR Planetary Ring Gear Assembly
    G02419234Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install planetary sun gear sub assembly and thrust needle roller bearing.
    NOTE: Apply petroleum jelly to thrust needle roller bearing.
    Fig 16: Installing Planetary Sun Gear Sub Assembly & Thrust Needle Roller Bearing
    G02419235Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install forward and direct clutch assembly.
  22. Install thrust bearing race, thrust needle roller bearing and new seal ring in forward and direct clutch assembly.
    NOTE:
    • Do not reuse old seal ring.
    • Apply ATF to seal ring.
    • Apply petroleum jelly to thrust needle roller bearing and thrust bearing race.
      Fig 17: Applying ATF To Seal Ring
      G02419236Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Check the distance of "A".

    Dimension "A": 50.850 - 51.825 mm 

    (2.0020 - 2.0404 in) 

    CAUTION: If the distance is out of standards, adjust with in standards again. 
    Fig 18: Identifying Distance Of Forward & Direct Clutch Assembly
    G02419237Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install transaxle lube apply tube using a soft hammer.
    CAUTION: Be careful not to bend and damage transaxle lube apply tube. 
    Fig 19: Installing Transaxle Lube Apply Tube
    G02419238Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Tighten tube clamp bolt to specified torque. Refer to COMPONENTS .
    Fig 20: Tightening Tube Clamp Bolt
    G02419239Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install new governor apply gaskets in transaxle case.
    NOTE:
    • Do not reuse gaskets.
    • Apply petroleum jelly to gaskets.
  27. Install transaxle case cover in transaxle case.
    Fig 21: Tightening Transaxle Case Cover In Transaxle Case
    G02419240Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 22: Tightening Transaxle Case Cover In Sequence
    G02419241Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Tighten transaxle case cover bolts to specified torque. Refer to COMPONENTS .
    CAUTION: Do not reuse seal bolts. 
    BOLT SYMBOL SPECIFICATION

    Bolt symbol Length mm (in) Number of bolts
    A 30(1.18) 8
    B 45(1.77) 2
    C 48 (1.89) 2
    D(1) - 1
    (1) Stud bolt
    Fig 23: Tightening Transaxle Case Cover Bolts
    G02419242Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 24: Tightening Transaxle Case Cover Bolts In Sequence
    G02419243Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Tighten anchor bolt to specified torque. Refer to COMPONENTS .
    Fig 25: Tightening Anchor Bolt
    G02419244Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Install new O-ring in U/D brake piston assembly.
    NOTE:
    • Do not reuse O-rings.
    • Apply ATF to O-rings.
  31. Coat the inner surface of transaxle case with ATF.
  32. Install compression spring and U/D brake piston assembly.
    Fig 26: Installing Compression Spring & U/D Brake Piston Assembly
    G02419245Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install new O-rings in U/D brake damper assembly.
    NOTE:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
  34. Install U/D brake damper assembly.
    Fig 27: Installing U/D Brake Damper Assembly
    G02419246Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install snap ring using a snap ring pliers.
    CAUTION: If the snap ring is deformed, replace it. 
    Fig 28: Installing Snap Ring Using Snap Ring Pliers
    G02419247Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Install thrust needle roller bearing adjust shim and thrust bearing race in U/D RR planetary ring gear sub assembly.
    NOTE: Apply petroleum jelly to adjust shim, thrust needle roller bearing and thrust bearing race.
  37. Install U/D RR planetary ring gear sub assembly.
    Fig 29: Installing U/D RR Planetary Ring Gear Sub Assembly
    G02419248Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Install U/D RR planetary carrier assembly and thrust bearing races.
    NOTE: Apply petroleum jelly to bearing races.
    Fig 30: Installing U/D Rr Planetary Carrier Assembly & Thrust Bearing Races
    G02419249Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install U/D brake band assembly.
    Fig 31: Installing U/D Brake Band Assembly
    G02419250Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Measure the U/D brake piston stroke applying and releasing the compressed air (4Kg/cm2 ) as shown.

    Piston Stroke: 5.76 - 6.76 mm (0.2268 - 0.2661 in) 

    Fig 32: Measure U/D Brake Piston Stroke
    G02419251Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 33: Applying Compressed Air
    G02419252Courtesy of NISSAN MOTOR CO., U.S.A.
  41. If the piston stroke is out of standards, select another U/D brake piston. Refer to U/D BRAKE .
    Fig 34: Identifying U/D Brake Piston
    G02419253Courtesy of NISSAN MOTOR CO., U.S.A.
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