Removal and Installation: Removal
WARNING:
Read "General Precautions" before working on the fuel system.
Refer to "GENERAL PRECAUTIONS ".
- Disconnect the battery negative terminal.
- Check the fuel level with the vehicle on a level surface. If the fuel gauge indicates more than the level as shown (7/8 full), drain the fuel from the fuel tank until the fuel gauge indicates a level at or below as shown (7/8 full).
- In case the fuel pump does not operate, use the following procedure.
- Insert fuel tubing of less than 25 mm (0.98 in) diameter into the fuel filler tube through the fuel filler opening to drain fuel from the fuel filler tube.
- Disconnect the fuel filler hose from the fuel filler tube.
- Insert fuel tubing into the fuel tank through the fuel filler hose to drain fuel from the fuel tank.
- As a guide, the fuel level reaches or is less than the level on the fuel gauge as shown, when approximately 10 L (2 5/8 US gal, 2 1/4 Imp gal) of fuel is drained from a full fuel tank.
- Open the fuel filler cap to release the pressure inside the fuel tank.
- Release fuel pressure from fuel line, Refer to FUEL PRESSURE RELEASE (QR25DE) or FUEL PRESSURE RELEASE VQ35DE
- Remove rear seat bottom. Refer to "REMOVAL AND INSTALLATION ".
- Remove the fuel pump inspection hole cover.
- Disconnect the fuel level sensor, fuel filter, and fuel pump assembly electrical connector, EVAP hose quick connector, and fuel feed hose quick connector.
- For non-PZEV models.
- For PZEV models.
- Disconnect the quick connectors as follows:
- Hold the sides of the connector, push in tabs and pull out the tube.
- If the connector and the tube are stuck together, push and pull several times until they start to move. Then disconnect them by pulling.
CAUTION:- The tube can be removed when the tabs are completely depressed. Do not twist it more than necessary.
- Do not use any tools to remove the quick connector.
- Keep the resin tube away from heat. Be especially careful when welding near the tube.
- Prevent acid liquid such as battery electrolyte, from getting on the resin tube.
- Do not bend or twist the tube during installation and removal.
- Only when the tube is replaced, remove the remaining retainer on the tube or fuel level sensor, fuel filter, and fuel pump assembly.
- When the tube or fuel level sensor, fuel filter, and fuel pump assembly is replaced, also replace the retainer with a new one (green colored retainer).
- To keep the connecting portion clean and to avoid damage and foreign materials, cover them completely with plastic bags or something similar.
- Remove the center exhaust tube, with muffler(s). Refer to "REMOVAL AND INSTALLATION ".
- Disconnect the fuel filler hose and the recirculation hose at the fuel tank side.
- Disconnect the three parking brake cable mounting brackets on each cable and position the cables out of the way. Refer to "REMOVAL AND INSTALLATION ".
- Remove the fuel tank protector.
- Disconnect the fuel tank mounting straps while supporting the fuel tank.
- Remove the fuel tank.
- If replacing the fuel tank, remove the fuel level sensor, fuel filter and fuel pump assembly to transfer to the new fuel tank.