Assembly (2)

Remove transaxle housing and differential gear assembly from transaxle case.
Install U/D clutch assembly.

Fig 1: Installing U/D Clutch Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new seal rings in U/D gear assembly.
NOTE:
- Do not reuse seal rings.
- Apply ATF to seal rings.
Install U/D gear assembly.

Fig 2: Installing U/D Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust needle roller bearing and thrust bearing race in U/D gear assembly.
NOTE: Apply petroleum jelly to thrust needle roller bearing and thrust bearing race.

Fig 3: Installing Thrust Needle Roller Bearing And Thrust Bearing Race In U/D Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
1. Make sure that measurement "E" is within the specifications.
  - Specification "E": 1.269 - 1.645 mm (0.0500 - 0.0648 in)
  NOTE: "E" is the height between the edge of the transaxle case and the roller part of thrust needle roller bearing.
  
  Fig 4: Measuring Height Between Edge Of Transaxle Case And Roller Part Of Thrust Needle Roller Bearing
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. If measurement "E" is outside the specification, replace "T" with a one that has applicable thickness. Refer to "U/D GEAR ASSEMBLY ".
  CAUTION: When adjusting "T", use "S" of thickness 0.81 mm (0.32 in).
3. If all of "T" do not fit "E" within the specifications, replace "S" with a one that has applicable thickness. Refer to "U/D RR PLANETARY RING GEAR SUB ASSEMBLY ".
  CAUTION: When adjusting "S", use "T" of thickness 0.80 mm (0.31 in).
  
  Fig 5: Identifying U/D Rr Planetary Ring Gear Sub Assembly
  Courtesy of NISSAN MOTOR CO., U.S.A.
4. Make sure that measurement "E" is within specifications.
  
  Fig 6: Identifying Measurement "E"
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install new manual valve oil seal into transaxle case until it is flush with the transaxle case face, using Tool.
- Tool number: ST33061000 (J-8107-2)
NOTE:
- Do not reuse manual valve oil seal.
- Apply ATF to manual valve oil seal.
Fig 7: Installing Manual Valve Oil Seal Into Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install spring guide sleeve and torsion spring No.2 in transaxle case.
Tighten spring guide sleeve and torsion spring No.2 torx bolt to specified torque. Refer to "COMPONENTS ".

Fig 8: Installing Spring Guide Sleeve And Torsion Spring No.2 In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install parking lockpin sub assembly.

Fig 9: Installing Parking Lockpin Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install parking lock pawl bracket and parking lock pawl.

Fig 10: Installing Parking Lock Pawl Bracket And Parking Lock Pawl
Courtesy of NISSAN MOTOR CO., U.S.A.
Install parking lock pawl shaft and torsion spring No.1.

Fig 11: Installing Parking Lock Pawl Shaft And Torsion Spring No.1
Courtesy of NISSAN MOTOR CO., U.S.A.
Install manual detent spring sub assembly.

Fig 12: Installing Manual Detent Spring Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.

Temporary tightening the bolts.

BOLT SYMBOL, LENGTH AND NUMBER OF BOLTS

Bolt symbol	Length mm (in)	Number of bolts
A	16.7 (0.657)	1
B	14.0 (0.551)	1

Fig 13: Tightening Bolts

Courtesy of NISSAN MOTOR CO., U.S.A.

Install parking lock rod sub assembly.

Fig 14: Installing Parking Lock Rod Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install manual valve lever sub assembly connect parking lock rod sub assembly to it.

Fig 15: Installing Manual Valve Lever Sub Assembly Connect Parking Lock Rod Sub Assembly To It
Courtesy of NISSAN MOTOR CO., U.S.A.
Connect manual detent spring sub assembly to manual valve lever sub assembly using a flat-bladed screwdriver and.

Fig 16: Connecting Manual Detent Spring Sub Assembly To Manual Valve Lever Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten manual detent spring sub assembly bolts to specified torque. Refer to "COMPONENTS ".

Fig 17: Tightening Manual Detent Spring Sub Assembly Bolts To Specified Torque
Courtesy of NISSAN MOTOR CO., U.S.A.
Install U/D brake apply tube sub assembly using a soft hammer.
CAUTION: Be careful not to damage U/D brake apply tube sub assembly.

Fig 18: Installing U/D Brake Apply Tube Sub Assembly Using A Soft Hammer
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten tube clamp bolts to specified torque. Refer to "COMPONENTS ".

Fig 19: Tightening Tube Clamp Bolts To Specified Torque
Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil reservoir plate in transaxle case.
Tighten oil reservoir plate bolts to specified torque. Refer to "COMPONENTS ".

Fig 20: Installing Oil Reservoir Plate In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil strainer sub assembly in transaxle case.
Tighten oil strainer sub assembly bolt to specified torque. Refer to "COMPONENTS ".

Fig 21: Installing Oil Strainer Sub Assembly In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install differential gear assembly.

Fig 22: Installing Differential Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new differential side oil seal into transaxle housing as specified using Tool.
- Tool number: ST33400001 (J-26082)
- Distance: 14.8 - 15.8 mm (0.583 - 0.622 in)
NOTE:
- Do not reuse differential side oil seal.
- Apply ATF to differential side oil seal.
Fig 23: Installing Differential Side Oil Seal Into Transaxle Housing
Courtesy of NISSAN MOTOR CO., U.S.A.

Fig 24: Measuring Distance
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new thrust roller bearing in transaxle housing using Tool.
- Tool number: ST30720000 (J-25405)
NOTE: Do not reuse thrust roller bearing.

Fig 25: Installing Thrust Roller Bearing In Transaxle Housing Using Tool
Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil cleaner magnets on oil reservoir plate.

Fig 26: Installing Oil Cleaner Magnets On Oil Reservoir Plate
Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil reservoir plate in transaxle housing.
Tighten oil reservoir plate bolts to specified torque. Refer to "COMPONENTS ".

Fig 27: Installing Oil Reservoir Plate In Transaxle Housing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install differential gear lube apply tube using a soft hammer.
CAUTION: Be careful not to bend or damage differential gear lube apply tube.

Fig 28: Installing Differential Gear Lube Apply Tube Using A Soft Hammer
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten tube clamp bolt to specified torque. Refer to "COMPONENTS ".

Fig 29: Tightening Tube Clamp Bolt
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new governor apply gasket.
NOTE:
- Do not reuse governor apply gasket.
- Apply petroleum jelly to governor apply gasket.
Install new seal ring.
NOTE:
- Do not reuse seal ring.
- Apply ATF to seal ring.
Fig 30: Installing Governor Apply Gasket
Courtesy of NISSAN MOTOR CO., U.S.A.
Apply silicone RTV to transaxle housing as shown in illustration. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
CAUTION: Complete remove all moisture, oil and sealant, etc. From transaxle housing and transaxle case.

Fig 31: Applying Silicone RTV To Transaxle Housing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install transaxle housing in transaxle case.

Fig 32: Installing Transaxle Housing In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.

Tighten transaxle housing bolts to specified torque. Refer to "COMPONENTS ".

NOTE: Do not reuse seal bolt.

BOLT SYMBOL, LENGTH AND NUMBER OF BOLTS

Bolt symbol

Length mm (in)

Number of bolts

30 (1.18)

35 (1.38)

45 (1.77)

D⁽¹⁾

⁽¹⁾

Torx bolt

Fig 33: Tightening Transaxle Housing Bolts

Courtesy of NISSAN MOTOR CO., U.S.A.

Install new oil seal into oil pump assembly until it is flush with oil pump face using Tool.
- Tool number: ST30720000 (J-25405)
NOTE:
- Do not reuse oil seal.
- Apply ATF to oil seal.
Fig 34: Installing Oil Seal Into Oil Pump Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust washer and one-way clutch outer race sub assembly in oil pump assembly.
NOTE: Apply petroleum jelly to thrust washer.

Fig 35: Installing Thrust Washer And One-Way Clutch Outer Race Sub Assembly In Oil Pump Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Check the distance of "B".
"B": 51.09 - 51.71 mm (2.0114 - 2.0358 in)

CAUTION: If the distance is out of standards, adjust within standards again.

Fig 36: Checking Distance Of "B"
Courtesy of NISSAN MOTOR CO., U.S.A.
Place oil pump assembly through the input shaft in horizontal position, and align the bolt holes of the oil pump assembly with transaxle case. Lightly press oil pump assembly.
CAUTION: Be careful not to drop one-way clutch outer race sub assembly.

Fig 37: Placing Oil Pump Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten oil pump assembly bolts to specified torque. Refer to "COMPONENTS ".

Fig 38: Tightening Oil Pump Assembly Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.

Fig 39: Locating Oil Pump Assembly Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Set a dial indicator as shown, move the input shaft and measure the end play.
- End play: 0.188 - 0.570 mm (0.0074 - 0.00224 in)
Fig 40: Setting Dial Indicator
Courtesy of NISSAN MOTOR CO., U.S.A.

If end play is out of standards, select another thrust bearing race. Refer to "FORWARD AND DIRECT CLUTCH ASSEMBLY ".

Fig 41: Identifying Thrust Bearing Race
Courtesy of NISSAN MOTOR CO., U.S.A.
Remove transaxle case cover.
Apply silicone RTV to transaxle case cover as shown in illustration. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

Fig 42: Removing Transaxle Case Cover
Courtesy of NISSAN MOTOR CO., U.S.A.
Install transaxle case cover in transaxle case.

Fig 43: Installing Transaxle Case Cover In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.

Tighten transaxle case cover bolts to specified torque. Refer to "COMPONENTS ".

CAUTION: Do not reuse seal bolts.

Fig 44: Tightening Transaxle Case Cover Bolts

Courtesy of NISSAN MOTOR CO., U.S.A.

BOLT SYMBOL, LENGTH AND NUMBER OF BOLTS

Bolt symbol

Length mm (in)

Number of bolts

30 (1.18)

45 (1.77)

48 (1.89)

D⁽¹⁾

⁽¹⁾

Stud bolt

Fig 45: Identifying Bolt Symbol

Courtesy of NISSAN MOTOR CO., U.S.A.

Install new governor apply gasket.
NOTE:
- Do not reuse governor apply gaskets.
- Apply petroleum jelly to governor apply gaskets.
Fig 46: Installing Governor Apply Gasket
Courtesy of NISSAN MOTOR CO., U.S.A.
Install terminal cord assembly.
CAUTION:
- Be careful not to break the solenoid connector and A/T fluid temperature sensor.
NOTE: Apply ATF to O-ring.

Fig 47: Installing Terminal Cord Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
While holding control valve assembly, connect the parking lock rod sub assembly to manual valve lever sub assembly.
NOTE: Shift position is "N".

Fig 48: Connecting Parking Lock Rod Sub Assembly To Manual Valve Lever Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.

Tighten control valve assembly bolts to specified torque. Refer to "COMPONENTS ".

BOLT SYMBOL, LENGTH AND NUMBER OF BOLTS

Bolt symbol	Length mm (in)	Number of bolts
A	55 (2.17)	2
B	50 (1.97)	2
C	16 (0.63)	2

Fig 49: Tightening Control Valve Assembly Bolts To Specified Torque

Courtesy of NISSAN MOTOR CO., U.S.A.

Install suction cover and new suction cover gasket in control valve assembly.
NOTE: Do not reuse suction cover gasket.

Fig 50: Installing Suction Cover And Suction Cover Gasket In Control Valve Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten new suction cover gasket and suction cover bolts to specified torque. Refer to "COMPONENTS ".

Fig 51: Tightening Suction Cover Gasket And Suction Cover Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Install sensor clamp and A/T fluid temperature sensor in control valve assembly.

Fig 52: Installing Sensor Clamp And A/T Fluid Temperature Sensor In Control Valve Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten sensor clamp bolts to specified torque. Refer to "COMPONENTS ".

Fig 53: Tightening Sensor Clamp Bolts To Specified Torque
Courtesy of NISSAN MOTOR CO., U.S.A.
Connect the solenoid connectors.

Fig 54: Connecting Solenoid Connectors
Courtesy of NISSAN MOTOR CO., U.S.A.
Apply silicone RTV to side cover as shown. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
CAUTION: Complete remove all moisture, oil and sealant, etc. From side cover and transaxle case.

Fig 55: Applying Silicone RTV To Side Cover
Courtesy of NISSAN MOTOR CO., U.S.A.
Install side cover in transaxle case.

Fig 56: Installing Side Cover In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten side cover torx bolts to specified torque. Refer to "COMPONENTS ".
NOTE: Do not reuse seal bolt.

Fig 57: Tightening Side Cover Torx Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-rings in ATF cooler assembly.
NOTE:
- Do not reuse O-rings.
- Apply ATF to O-rings.
Install ATF cooler assembly, washer and new spring washer.
CAUTION: Do not reuse spring washer.

Fig 58: Installing ATF Cooler Assembly, Washer And Spring Washer
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten hexagon bolt specified torque. Refer to "COMPONENTS ".
Install PNP switch to manual valve lever sub assembly.

Temporary tightening the bolts.

BOLT SYMBOL, LENGTH AND NUMBER OF BOLTS

Bolt symbol	Length mm (in)	Number of bolts
A	20 (0.79)	1
B	33 (1.30)	1

Fig 59: Installing PNP Switch To Manual Valve Lever Sub Assembly

Courtesy of NISSAN MOTOR CO., U.S.A.

Install washer plate and lock washer.
NOTE: Do not reuse washer plate and lock washer.
Tighten nut specified torque. Refer to "COMPONENTS ".

Fig 60: Installing Washer Plate And Lock Washer
Courtesy of NISSAN MOTOR CO., U.S.A.
Install alignment tool.
Adjust PNP switch so that alignment tool pointer aligns with neutral base line on PNP switch body.

Fig 61: Installing Alignment Tool
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten PNP switch bolts to specified torque. Refer to "COMPONENTS ".

Fig 62: Tightening PNP Switch Bolts To Specified Torque
Courtesy of NISSAN MOTOR CO., U.S.A.
Bend the lock washer using a flat-bladed screwdriver.

Fig 63: Bending Lock Washer Using A Flat-Bladed Screwdriver
Courtesy of NISSAN MOTOR CO., U.S.A.
Install range lever in manual valve lever sub assembly.
Tighten range lever nut to specified torque. Refer to "COMPONENTS ".

Fig 64: Installing Range Lever In Manual Valve Lever Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install turbine revolution sensor in transaxle case.
Tighten turbine revolution sensor bolt to specified torque. Refer to "COMPONENTS ".
NOTE:
- Do not reuse seal bolt.
- Apply ATF to O-ring.
Fig 65: Tightening Turbine Revolution Sensor Bolt To Specified Torque
Courtesy of NISSAN MOTOR CO., U.S.A.
Install revolution sensor in transaxle case.
Tighten revolution sensor bolt to specified torque. Refer to "COMPONENTS ".
NOTE:
- Do not reuse seal bolt.
- Apply ATF to O-ring.
Fig 66: Installing Revolution Sensor In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-ring in A/T fluid charging pipe.
NOTE:
- Do not reuse O-ring.
- Apply petroleum jelly to O-ring.
Install A/T fluid charging pipe in transaxle housing.
Install A/T fluid cooler tube.
NOTE: Do not reuse copper washer.
Tighten A/T fluid cooler tube union to specified torque. Refer to "COMPONENTS ".

Fig 67: Installing A/T Fluid Charging Pipe In Transaxle Housing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install air breather hose.
Install A/T fluid level gauge.
Install drain plug in transaxle housing.
Tighten drain plug to specified torque. Refer to "COMPONENTS ".
NOTE: Do not reuse drain plug gasket.
Install torque converter.

Fig 68: Installing Torque Converter
Courtesy of NISSAN MOTOR CO., U.S.A.
Check the dimension of "C".
- Dimension "C": 14.0 mm (0.55 in)
CAUTION: If the distance is out of standards, adjust within standards again.

Fig 69: Checking Dimension Of "C"
Courtesy of NISSAN MOTOR CO., U.S.A.