Assembly (1)

Install new differential side oil seal into transaxle case as specified using Tool.
- Tool number: ST33400001 (J-26082)
- Distance: 3.0 - 4.0 mm (0.118 - 0.157 in)
NOTE:
- Do not reuse differential side oil seal.
- Apply ATF to differential side oil seal.
Fig 1: Installing Differential Side Oil Seal Into Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.

Fig 2: Measuring Distance
Courtesy of NISSAN MOTOR CO., U.S.A.
Install counter drive gear sub assembly.

Fig 3: Installing Counter Drive Gear Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring using a snap ring pliers.

Fig 4: Installing Snap Ring Using A Snap Ring Pliers
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-rings in 1st and reverse brake piston.
NOTE:
- Do not reuse O-rings.
- Apply ATF to O-rings.
Coat the inner surface of transaxle case with ATF.
Install 1st and reverse brake piston in transaxle case.

Fig 5: Installing 1St And Reverse Brake Piston In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Put return spring on 1st and reverse brake piston.

Fig 6: Putting Return Spring On 1St And Reverse Brake Piston
Courtesy of NISSAN MOTOR CO., U.S.A.
Install the snap ring into groove while compressing the return spring by hand with a flat-bladed screwdriver.

Fig 7: Installing Snap Ring Into Groove
Courtesy of NISSAN MOTOR CO., U.S.A.
Put thrust bearing race and thrust bearing on counter drive gear sub assembly.
NOTE: Apply petroleum jelly to thrust and thrust bearing race.

Fig 8: Putting Thrust Bearing Race And Thrust Bearing On Counter Drive Gear Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install FR planetary ring gear assembly with one-way clutch No.2.

Fig 9: Installing FR Planetary Ring Gear Assembly With One-Way Clutch No.2
Courtesy of NISSAN MOTOR CO., U.S.A.
Install 1st and reverse brake flanges, 1st and reverse brake discs and 1st and reverse brake plates.

Fig 10: Installing 1St And Reverse Brake Flanges, 1St And Reverse Brake Discs And 1St And Reverse Brake Plates
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring using a flat-bladed screwdriver.

Fig 11: Installing Snap Ring Using A Flat-Bladed Screwdriver
Courtesy of NISSAN MOTOR CO., U.S.A.
Set a dial indicator as shown.
Applying compressed air (4Kg/cm² ) and measure the 1st and reverse brake piston stroke.
- Piston stroke: 1.39 - 2.21 mm (0.0547 - 0.0870 in)
In a case that is out of reference, check the following items:
- Oil pressure leak
- Damage of O-ring
- Wear damage of disc
Fig 12: Setting Dial Indicator
Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust bearing.
NOTE: Apply petroleum jelly to thrust bearing.

Fig 13: Installing Thrust Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install planetary gear assembly.
Install thrust bearing race in planetary gear assembly.
NOTE: Apply petroleum jelly to thrust bearing race.

Fig 14: Installing Planetary Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust needle roller bearing and thrust bearing race in RR planetary ring gear assembly.
NOTE: Apply petroleum jelly to thrust needle roller bearing.
Install RR planetary ring gear assembly.

Fig 15: Installing RR Planetary Ring Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install planetary sun gear sub assembly and thrust needle roller bearing.
NOTE: Apply petroleum jelly to thrust needle roller bearing.

Fig 16: Installing Planetary Sun Gear Sub Assembly And Thrust Needle Roller Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install forward and direct clutch assembly.
Install thrust bearing race, thrust needle roller bearing and new seal ring in forward and direct clutch assembly.
NOTE:
- Do not reuse old seal ring.
- Apply ATF to seal ring.
- Apply petroleum jelly to thrust needle roller bearing and thrust bearing race.
Fig 17: Installing Forward And Direct Clutch Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Check the distance of "A".
- Dimension "A": 50.850 - 51.825 mm (2.0020 - 2.0404 in)
CAUTION: If the distance is out of standards, adjust with in standards again.

Fig 18: Checking Distance Of "A"
Courtesy of NISSAN MOTOR CO., U.S.A.
Install transaxle lube apply tube using a soft hammer.
CAUTION: Be careful not to bend and damage transaxle lube apply tube.

Fig 19: Installing Transaxle Lube Apply Tube Using A Soft Hammer
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten tube clamp bolt to specified torque. Refer to "COMPONENTS ".

Fig 20: Tightening Tube Clamp Bolt
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new governor apply gaskets in transaxle case.
NOTE:
- Do not reuse gaskets.
- Apply petroleum jelly to gaskets.
Fig 21: Installing Governor Apply Gaskets In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install transaxle case cover in transaxle case.

Fig 22: Installing Transaxle Case Cover In Transaxle Case
Courtesy of NISSAN MOTOR CO., U.S.A.

Tighten transaxle case cover bolts to specified torque. Refer to "COMPONENTS ".

CAUTION: Do not reuse seal bolts.

BOLT SYMBOL, LENGTH AND NUMBER OF BOLTS

Bolt symbol

Length mm (in)

Number of bolts

30 (1.18)

45 (1.77)

48 (1.89)

D⁽¹⁾

⁽¹⁾

Stud bolt

Fig 23: Tightening Transaxle Case Cover Bolts To Specified Torque

Courtesy of NISSAN MOTOR CO., U.S.A.

Fig 24: Identifying Transaxle Case Cover Bolts

Courtesy of NISSAN MOTOR CO., U.S.A.

Tighten anchor bolt to specified torque. Refer to "COMPONENTS ".

Fig 25: Tightening Anchor Bolt To Specified Torque
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-ring in U/D brake piston assembly.
NOTE:
- Do not reuse O-rings.
- Apply ATF to O-rings.
Coat the inner surface of transaxle case with ATF.
Install compression spring and U/D brake piston assembly.

Fig 26: Installing O-Ring In U/D Brake Piston Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new O-rings in U/D brake damper assembly.
NOTE:
- Do not reuse O-ring.
- Apply ATF to O-ring.
Install U/D brake damper assembly.

Fig 27: Installing U/D Brake Damper Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring using a snap ring pliers.
CAUTION: If the snap ring is deformed, replace it.

Fig 28: Installing Snap Ring Using A Snap Ring Pliers
Courtesy of NISSAN MOTOR CO., U.S.A.
Install thrust needle roller bearing adjust shim and thrust bearing race in U/D RR planetary ring gear sub assembly.
NOTE: Apply petroleum jelly to adjust shim, thrust needle roller bearing and thrust bearing race.
Install U/D RR planetary ring gear sub assembly.

Fig 29: Installing U/D RR Planetary Ring Gear Sub Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install U/D RR planetary carrier assembly and thrust bearing races.
NOTE: Apply petroleum jelly to bearing races.

Fig 30: Installing U/D RR Planetary Carrier Assembly And Thrust Bearing Races
Courtesy of NISSAN MOTOR CO., U.S.A.
Install U/D brake band assembly.

Fig 31: Installing U/D Brake Band Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install U/D clutch assembly.

Fig 32: Installing U/D Clutch Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Measure the U/D brake piston stroke applying and releasing the compressed air (4Kg/cm² ) as shown.
CAUTION: Measure U/D brake piston stroke after assembling U/D clutch assembly.
- Piston Stroke: 5.76 - 6.76 mm (0.2268 - 0.2661 in)
Fig 33: Measuring U/D Brake Piston Stroke
Courtesy of NISSAN MOTOR CO., U.S.A.

Fig 34: Releasing Compressed Air
Courtesy of NISSAN MOTOR CO., U.S.A.
If the piston stroke is out of standards, select another U/D brake piston. Refer to "U/D BRAKE ".

Fig 35: Identifying U/D Brake Piston
Courtesy of NISSAN MOTOR CO., U.S.A.