Assembly (2)

WARNING: This page is about a different car, the 2003 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.

Install brake band and band strut.
1. Install band strut on brake band.
  - Apply petroleum jelly to band strut.
    
    Fig 1: Installing Brake Band And Band Strut
    Courtesy of NISSAN MOTOR CO., U.S.A.
2. Place brake band on periphery of reverse clutch drum, and insert band strut into end of band servo piston stem.
  
  Fig 2: Placing Brake Band On Periphery Of Reverse Clutch Drum
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. Install anchor end bolt on transmission case. Then, tighten anchor end bolt just enough so that reverse clutch drum (clutch pack) will not tilt forward.
  
  Fig 3: Installing Anchor End Bolt On Transmission Case
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install input shaft on transmission case.
- Pay attention to its direction - O-ring groove side is front.
Install gasket on transmission case.

Fig 4: Installing Input Shaft On Transmission Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil pump assembly.
1. Install needle bearing on oil pump assembly.
  - Apply petroleum jelly to the needle bearing.
2. Install selected thrust washer on oil pump assembly.
  - Apply petroleum jelly to thrust washer.
    
    Fig 5: Applying Petroleum Jelly To Thrust Washer
    Courtesy of NISSAN MOTOR CO., U.S.A.
3. Carefully install seal rings into grooves and press them into the petroleum jelly so that they are a tight fit.
  
  Fig 6: Installing Seal Rings Into Grooves And Pressing Them Into Petroleum Jelly
  Courtesy of NISSAN MOTOR CO., U.S.A.
4. Install O-ring on oil pump assembly.
  - Apply petroleum jelly to O-ring.
    
    Fig 7: Applying Petroleum Jelly To O-Ring And Installing On Oil Pump Assembly
    Courtesy of NISSAN MOTOR CO., U.S.A.
5. Apply petroleum jelly to mating surface of transmission case and oil pump assembly.
  
  Fig 8: Applying Petroleum Jelly To Mating Surface Of Transmission Case And Oil Pump Assembly
  Courtesy of NISSAN MOTOR CO., U.S.A.
6. Install oil pump assembly.
  - Install two converter housing securing bolts in bolt holes in oil pump assembly as guides.
    
    Fig 9: Installing Oil Pump Assembly
    Courtesy of NISSAN MOTOR CO., U.S.A.
  - Insert oil pump assembly to the specified position in transmission.
    
    Fig 10: Inserting Oil Pump Assembly To Specified Position In Transmission
    Courtesy of NISSAN MOTOR CO., U.S.A.
Install O-ring on input shaft.
- Apply ATF to O-rings.
  
  Fig 11: Applying ATF To O-Rings And Installing On Input Shaft
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install converter housing.
1. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent.) to outer periphery of bolt holes in converter housing.
  - Do not apply too much sealant.
    
    Fig 12: Applying Recommended Sealant To Outer Periphery Of Bolt Holes In Converter Housing
    Courtesy of NISSAN MOTOR CO., U.S.A.
2. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent.) to seating surfaces of bolts that secure front of converter housing.
3. Install converter housing on transmission case.
  
  Fig 13: Applying Recommended Sealant To Seating Surfaces Of Bolts That Secure Front Of Converter Housing
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install turbine revolution sensor.
Adjust brake band.
1. Tighten anchor end bolt to specified torque.
  Anchor end bolt:
  
  : 4 - 6 N.m (0.4 - 0.6 kg-m, 35 - 52 in-lb)
2. Back off anchor end bolt two and a half turns.
  
  Fig 14: Tightening Anchor End Bolt To Specified Torque
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. While holding anchor end bolt, tighten lock nut.
  Anchor end bolt nut:
  
  : 41 - 50 N.m (4.1 - 5.2 kg-m, 30 - 37 ft-lb)
  
  Fig 15: While Holding Anchor End Bolt, Tightening Lock Nut
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install terminal cord assembly.
1. Install O-ring on terminal cord assembly.
  - Apply petroleum jelly to O-ring.
2. Compress terminal cord assembly stopper and install terminal cord assembly on transmission case.
  
  Fig 16: Applying Petroleum Jelly To O-Ring
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install control valve assembly.
1. Install accumulator piston return springs B, C and D.
  Free length of return springs: Refer to SDS, RETURN SPRINGS .
  
  Fig 17: Installing Accumulator Piston Return Springs
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Install manual valve on control valve.
  - Apply ATF to manual valve.
    
    Fig 18: Applying ATF To Manual Valve
    Courtesy of NISSAN MOTOR CO., U.S.A.
3. Place control valve assembly on transmission case. Connect solenoid connector for upper body.
4. Install connector clip.
  
  Fig 19: Installing Connector Clip
  Courtesy of NISSAN MOTOR CO., U.S.A.
5. Install control valve assembly on transmission case.
6. Install connector tube brackets and tighten bolts A and B.
  - Check that terminal assembly does not catch.
    
    Fig 20: Control Valve Assembly Bolts Specification
    Courtesy of NISSAN MOTOR CO., U.S.A.
    
    Fig 21: Installing Control Valve Assembly On Transmission Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
7. Install O-ring on oil strainer.
  - Apply petroleum jelly to O-ring.
8. Install oil strainer on control valve.
  
  Fig 22: Installing Oil Strainer
  Courtesy of NISSAN MOTOR CO., U.S.A.
9. Securely fasten terminal harness with clips.
  
  Fig 23: Fastening Terminal Harness With Clips
  Courtesy of NISSAN MOTOR CO., U.S.A.
10. Install torque converter clutch solenoid valve and A/T fluid temperature sensor connectors.
  
  Fig 24: Installing Torque Converter Clutch Solenoid Valve And A/T Fluid Temperature Sensor Connectors
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil pan.
1. Attach a magnet to oil pan.
  
  Fig 25: Attaching A Magnet To Oil Pan
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Install new oil pan gasket on transmission case.
3. Install oil pan and bracket on transmission case.
  - Always replace oil pan bolts as they are self-sealing bolts.
  - Before installing bolts, remove traces of sealant and oil from mating surface and thread holes.
  - Tighten four bolts in a criss-cross pattern to prevent dislocation of gasket.
4. Tighten drain plug.
  
  Fig 26: Locating Oil Pan Bolts
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install PNP switch.
1. Check that manual shaft is in "1" position.
2. Temporarily install PNP switch on manual shaft.
3. Move manual shaft to "N".
  
  Fig 27: Locating PNP Switch Bolts
  Courtesy of NISSAN MOTOR CO., U.S.A.
4. Tighten bolts while inserting 4.0 mm (0.157 in) dia. pin vertically into locating holes in PNP switch and manual shaft.
  
  Fig 28: Inserting Pin Vertically Into Locating Holes In PNP Switch And Manual Shaft
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install torque converter.
1. Pour ATF into torque converter.
  - Approximately 2 liters (2-1/8 US qt, 1-3/4 Imp qt) of fluid are required for a new torque converter.
  - When reusing old torque converter, add the same amount of fluid as was drained.
    
    Fig 29: Pouring ATF Into Torque Converter
    Courtesy of NISSAN MOTOR CO., U.S.A.
2. Install torque converter while aligning notches and oil pump.
  
  Fig 30: Installing Torque Converter While Aligning Notches And Oil Pump
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. Measure distance A to check that torque converter is in proper position.
  Distance "A": 25.0 mm (0.984 in) or more
  
  Fig 31: Measuring Distance A To Check That Torque Converter Is In Proper Position
  Courtesy of NISSAN MOTOR CO., U.S.A.