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Disassembly And Assembly: Assembly

WARNING: This page is about a different car, the 2002 Nissan Altima. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the oil cooler (A/T model only).
    Fig 1: Identifying Oil Cooler & Components
    G02110176Courtesy of NISSAN MOTOR CO., U.S.A.

    Pay attention to direction of conical washer. 

  2. Clean the contact portion of the tank.
    Fig 2: Cleaning Contact Portion Of Tank
    G02110177Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install sealing rubber.
    Fig 3: Installing Sealing Rubber
    G02110178Courtesy of NISSAN MOTOR CO., U.S.A.

    Push it in with fingers. 

    Be careful not to twist sealing rubber. 

  4. Caulk tank in specified sequence with Tool.
    Fig 4: Caulking Tank In Specified Sequence With Tool
    G02110179Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 5: Keeping Tool Perpendicular To Radiator
    G02110180Courtesy of NISSAN MOTOR CO., U.S.A.
    • Use pliers in the locations where Tool cannot be used.
      Fig 6: Using Pliers Where Tool Cannot Be Used.
      G02110181Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Make sure that the rim is completely crimped down.
    Fig 7: Making Sure That Rim Is Completely Crimped Down
    G02110182Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Standard height H: 8.0 - 8.4 mm (0.315 - 0.331 in) 
  6. Confirm that there is no leakage.

    Refer to  INSPECTION  .