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Assembly (1)

WARNING: This page is about a different car, the 2003 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.
  1. As shown below, use a drift [commercial service tool phi 22 mm (0.87 in)] to drive manual shaft oil seals into the transmission case until it is flush.
    CAUTION:
    • Apply ATF to manual shaft oil seals.
    • Do not reuse manual shaft oil seals.
    Fig 1: Installing Manual Shaft Oil Seals Into Transmission Case
    G02163600Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring and spacer in transmission case.
    Fig 2: Installing Detent Spring And Spacer In Transmission Case
    G02163601Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Assemble manual shaft, manual plate, and parking rod after installing manual shaft to transmission case.
    Fig 3: Assembling Manual Shaft, Manual Plate, And Parking Rod After Installing Manual Shaft To Transmission Case
    G02163602Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install retaining pin into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the manual plate.
      CAUTION:
      • Drive retaining pin to 2+/-0.5 mm over the manual plate.
      • Do not reuse retaining pin.
  5. Install retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the transmission case.
      CAUTION:
      • Drive retaining pin to 5+/-1 mm over the transmission case.
      • Do not reuse retaining pin.
      3. Fig 4: Installing Retaining Pin Into Transmission Case And Manual Shaft
      G02163603Courtesy of NISSAN MOTOR CO., U.S.A.
    6. CAUTION: Apply petroleum jelly to O-ring.
    Fig 5: Installing Terminal Cord Assembly In Transmission Case
    G02163604Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install terminal cord assembly in transmission case.
  7. Install terminal cord assembly connectors in bracket.
    Fig 6: Installing Terminal Cord Assembly Connectors In Bracket
    G02163605Courtesy of NISSAN MOTOR CO., U.S.A.
    8. CAUTION: Do not reuse O-rings.
    Apply petroleum jelly to O-rings.
  8. Install O-rings in servo assembly.
  9. Install return spring in servo assembly.
  10. Install servo assembly in transmission case.
    Fig 7: Installing Servo Assembly In Transmission Case
    G02163606Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Using snap ring pliers, install snap ring in transmission case.
    Fig 8: Installing Snap Ring In Transmission Case
    G02163607Courtesy of NISSAN MOTOR CO., U.S.A.
    12. CAUTION:
    • Do not reuse lip seal and D-ring.
    • Apply petroleum jelly to lip seal.
    • Apply ATF to D-ring.
    Fig 9: Installing Lip Seal And D-Ring In Reverse Brake Piston
    G02163608Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install lip seal and D-ring in reverse brake piston.
  13. Install reverse brake piston in transmission case.
    Fig 10: Installing Reverse Brake Piston In Transmission Case
    G02163609Courtesy of NISSAN MOTOR CO., U.S.A.
    14. CAUTION: Apply petroleum jelly to needle bearing.
    Fig 11: Installing Needle Bearing In Transmission Case
    G02163610Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install needle bearing in transmission case.
    15. CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 12: Installing Seal Rings In Drum Support
    G02163611Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install seal rings in drum support.
    16. CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
    Fig 13: Installing Snap Ring In Transmission Case
    G02163612Courtesy of NISSAN MOTOR CO., U.S.A.
  16. After installing the return spring and spring retainer in transmission case, use a clutch spring compressor to install snap ring in transmission case.
  17. Install reverse brake retaining plate, drive plates, driven plates and dish plate in transmission case.
    Fig 14: Installing Reverse Brake Retaining Plate, Drive Plates, Driven Plates And Dish Plate In Transmission Case
    G02163613Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Assemble N-spring.
    Fig 15: Assembling N-Spring
    G02163614Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Install snap ring in transmission case.
    Fig 16: Installing Snap Ring In Transmission Case
    G02163615Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
    1. Specified clearance "A": Standard: 0.7 - 1.1mm (0.028 - 0.043 in) 
    2. Retaining plate: Refer to " REVERSE BRAKE  ". 
    Fig 17: Measuring Clearance Between Retaining Plate And Snap Ring
    G02163616Courtesy of NISSAN MOTOR CO., U.S.A.
    21. CAUTION: Apply petroleum jelly to needle bearing.
    Fig 18: Installing Needle Bearing In Transmission Case
    G02163617Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install needle bearing in transmission case.
  22. Install revolution sensor in transmission case.
    Fig 19: Installing Revolution Sensor In Transmission Case
    G02163618Courtesy of NISSAN MOTOR CO., U.S.A.
    23. CAUTION:
    • Apply ATF to rear oil seal.
    • Do not reuse rear oil seal.
    Fig 20: Installing Rear Oil Seal Into The Extension
    G02163619Courtesy of NISSAN MOTOR CO., U.S.A.
  23. As shown below, use a drift to drive rear oil seal into the extension until it is flush.
  24. Install return spring in parking pawl.
    Fig 21: Installing Return Spring In Parking Pawl
    G02163620Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Install parking pawl and pawl shaft in rear extension.
    Fig 22: Installing Parking Pawl And Pawl Shaft In Rear Extension
    G02163621Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install parking actuator support in rear extension.
    27. CAUTION: Apply petroleum jelly to needle bearing.
    Fig 23: Installing Parking Actuator Support In Rear Extension
    G02163622Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install needle bearing in rear extension.
  28. Install seal rings in output shaft.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
  29. Install parking gear in output shaft.
    Fig 24: Installing Parking Gear In Output Shaft
    G02163623Courtesy of NISSAN MOTOR CO., U.S.A.
    30. CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    Fig 25: Installing Output Shaft In Transmission Case
    G02163624Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Install output shaft in transmission case.
  31. Install bearing race in output shaft.
    Fig 26: Installing Bearing Race In Output Shaft
    G02163625Courtesy of NISSAN MOTOR CO., U.S.A.
    32. CAUTION: Complete remove all moisture, oil and old sealant, etc. From the transmission case and rear extension mounting surfaces.
    Fig 27: Applying Sealant To Rear Extension Assembly
    G02163626Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent to rear extension assembly as shown in illustration.
  33. Install rear extension assembly in transmission case.
    Fig 28: Installing Rear Extension Assembly In Transmission Case
    G02163627Courtesy of NISSAN MOTOR CO., U.S.A.
    34. CAUTION: Do not reuse self-sealing bolt.
    Fig 29: Tightening Rear Extension Assembly Mounting Bolts
    G02163628Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Tighten rear extension assembly mounting bolts to specified torque. (Because terminal bracket is tightened together with output shaft & companion flange, it should be installed before procedure 33.)
    1. Rear extension assembly mounting bolt: 52 N.m (5.3 kg-m, 38 ft-lb) 
    2. Self-sealing bolt: 61 N.m (6.2 kg-m, 45 ft-lb) 
    35. CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.
  35. Install direct clutch assembly in reverse brake.
    36. CAUTION: Apply petroleum jelly to needle bearing.
    Fig 30: Installing Needle Bearing In Drum Support
    G02163629Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Install needle bearing in drum support.
    37. CAUTION: Be sure to replace high and low reverse clutch and mid sun gear as a set.
    Fig 31: Installing High And Low Reverse Clutch Assembly In Direct Clutch Assembly
    G02163630Courtesy of NISSAN MOTOR CO., U.S.A.
  37. Install high and low reverse clutch assembly in direct clutch assembly.
  38. Using a flat-bladed screwdriver, range the drive plates.
    Fig 32: Ranging Drive Plates
    G02163631Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
    Fig 33: Installing High And Low Reverse Clutch Hub, Mid Sun Gear Assembly And Rear Sun Gear Assembly
    G02163632Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check that portion A of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion B of rear sun gear.
    Fig 34: Checking High And Low Reverse Clutch Drum And Rear Sun Gear Height
    G02163633Courtesy of NISSAN MOTOR CO., U.S.A.
    40. CAUTION: Apply petroleum jelly to needle bearing.
  40. Install needle bearing in rear carrier assembly.
    41. CAUTION: Apply petroleum jelly to bearing race.
    Fig 35: Installing Bearing Race In Rear Carrier Assembly
    G02163634Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install bearing race in rear carrier assembly.
  42. Install rear carrier assembly in direct clutch drum.
    Fig 36: Installing Rear Carrier Assembly In Direct Clutch Drum
    G02163635Courtesy of NISSAN MOTOR CO., U.S.A.
    43. CAUTION: Apply petroleum jelly to needle bearing.
    Fig 37: Installing Needle Bearing (Rear Side) In Mid Carrier Assembly
    G02163636Courtesy of NISSAN MOTOR CO., U.S.A.
  43. Install needle bearing (rear side) in mid carrier assembly.
    44. CAUTION: Apply petroleum jelly to needle bearing.
    Fig 38: Installing Needle Bearing (Front Side) In Mid Carrier Assembly
    G02163637Courtesy of NISSAN MOTOR CO., U.S.A.
  44. Install needle bearing (front side) in mid carrier assembly.
  45. Install mid carrier assembly in rear carrier assembly.
    Fig 39: Installing Mid Carrier Assembly In Rear Carrier Assembly
    G02163638Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install front carrier assembly in transmission case. (With input clutch assembly and rear internal gear.)
    Fig 40: Installing Front Carrier Assembly In Transmission Case
    G02163639Courtesy of NISSAN MOTOR CO., U.S.A.
    47. CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 41: Installing Seal Rings In Input Clutch Assembly
    G02163640Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Install seal rings in input clutch assembly.
    48. CAUTION: Do not reuse band servo anchor end pin.
    Fig 42: Installing Band Servo Anchor End Pin And Lock Nut In Transmission Case
    G02163641Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Install band servo anchor end pin and lock nut in transmission case.
    49. CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side.
    Fig 43: Installing Brake Band In Transmission Case
    G02163642Courtesy of NISSAN MOTOR CO., U.S.A.
  49. Install brake band in transmission case.
    50. CAUTION: Apply ATF to front sun gear bushing and one-way clutch end bearing.
    Fig 44: Installing Front Sun Gear In Transmission Case
    G02163643Courtesy of NISSAN MOTOR CO., U.S.A.
  50. Install front sun gear in transmission case.
    51. CAUTION: Apply petroleum jelly to needle bearing.
    Fig 45: Installing Needle Bearing In Front Sun Gear
    G02163644Courtesy of NISSAN MOTOR CO., U.S.A.
  51. Install needle bearing in front sun gear.
  52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
    Fig 46: Adjusting Brake Band Tilting
    G02163645Courtesy of NISSAN MOTOR CO., U.S.A.
  53. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to specified torque.
      1. 5.0 N.m (0.51 kg-m, 44 in-lb) 
    3. Back of band servo anchor end pin three turns.
    4. While band servo anchor end pin, tighten lock nut to specified torque.
      1. 46 N.m (4.7 kg-m, 34 in-lb) 
    Fig 47: Adjusting Brake Band
    G02163646Courtesy of NISSAN MOTOR CO., U.S.A.
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