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Assembly (1)

WARNING: This page is about a different car, the 2005 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.
  1. As shown in the right figure illustration, use a drift [commercial service tool theta 22 mm (0.87 in) dia.] to drive manual shaft oil seals into the transmission case until it is flush.
    CAUTION:
    • Apply ATF to manual shaft oil seals.
    • Do not reuse manual shaft oil seals.
    Fig 1: Driving Manual Shaft Oil Seals Into Transmission Case Using Drift
    G02335133Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring and spacer in transmission case.
    1. 7.9 N.m (0.81 kg-m, 70 in-lb)
    Fig 2: Installing Detent Spring & Spacer In Transmission Case
    G02335134Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install manual shaft to transmission case.
    Fig 3: Installing Manual Shaft To Transmission Case
    G02335135Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install parking rod to manual plate.
    Fig 4: Installing Parking Rod To Manual Plate
    G02335136Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install manual plate (with parking rod) to manual shaft.
    Fig 5: Installing Manual Plate (With Parking Rod) To Manual Shaft
    G02335137Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install retaining pin into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the manual plate.
      CAUTION:
      • Drive retaining pin to 2+/-0.5 mm (0.08+/-0.020 in) over the manual plate.
      • Do not reuse retaining pin.
    Fig 6: Installing Retaining Pin Into Manual Plate & Manual Shaft
    G02335138Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the transmission case.
      CAUTION:
      • Drive retaining pin to 5+/-1 mm (0.20+/-0.04 in) over the transmission case.
      • Do not reuse retaining pin.
    Fig 7: Installing Retaining Pin Into Transmission Case & Manual Shaft
    G02335139Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install O-rings to servo assembly.
    CAUTION:
    • Do not reuse O-rings.
    • Apply petroleum jelly to O-rings.
    Fig 8: Installing O-Rings To Servo Assembly
    G02335140Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install return spring to servo assembly.
    Fig 9: Installing Return Spring To Servo Assembly
    G02335141Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install servo assembly in transmission case.
    Fig 10: Installing Servo Assembly In Transmission Case
    G02335142Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Using a pair of snap ring pliers, install snap ring to transmission case.
    Fig 11: Installing Snap Ring To Transmission Case Using Snap Ring Pliers
    G02335143Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install D-rings in reverse brake piston.
    CAUTION:
    • Do not reuse D-rings.
    • Apply ATF to D-rings.
    Fig 12: Installing D-Rings In Reverse Brake Piston
    G02335144Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install reverse brake piston in transmission case.
    Fig 13: Installing Reverse Brake Piston In Transmission Case
    G02335145Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install needle bearing to drum support edge surface.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 14: Installing Needle Bearing To Drum Support Edge Surface
    G02335146Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install seal rings to drum support.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 15: Installing Seal Rings To Drum Support
    G02335147Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install spring retainer and return spring in transmission case.
    Fig 16: Installing Spring Retainer & Return Spring In Transmission Case
    G02335148Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
    CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
    Fig 17: Installing Snap Ring (Fixing Spring Retainer) In Transmission Case
    G02335149Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install reverse brake drive plates, driven plates and dish plate in transmission case.
    CAUTION: Take care with order of plates.
    Fig 18: Installing Reverse Brake Drive Plates, Driven Plates & Dish Plate In Transmission Case
    G02335150Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Assemble N-spring.
  20. Install reverse brake retaining plate in transmission case.
    Fig 19: Installing Reverse Brake Retaining Plate In Transmission Case
    G02335151Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install snap ring in transmission case.
    Fig 20: Installing Snap Ring In Transmission Case
    G02335152Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
    1. Specified clearance "A": 
      1. Standard: 0.7 - 1.1 mm (0.028 - 0.043 in) 
    2. Retaining plate: 
      1. Refer to  REVERSE BRAKE  .  
    Fig 21: Measuring Clearance Between Retaining Plate & Snap Ring
    G02335153Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install needle bearing to transmission case.
    CAUTION:
    • Apply petroleum jelly to needle bearing.
    Fig 22: Installing Needle Bearing To Transmission Case
    G02335154Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install revolution sensor to transmission case.
    CAUTION:
    • Do not subject it to impact by dropping or hitting it.
    • Do not disassemble.
    • Do not allow metal filings, etc., to get on the sensor's front edge magnetic area.
    • Do not place in an area affected by magnetism.
      1. 5.8 N.m (0.59 kg-m, 51 in-lb)
    Fig 23: Installing Revolution Sensor To Transmission Case
    G02335155Courtesy of NISSAN MOTOR CO., U.S.A.
  25. As shown in the right figure, use a drift to drive rear oil seal into the rear extension until it is flush.
    CAUTION:
    • Apply ATF to rear oil seal.
    • Do not reuse rear oil seal.
    Fig 24: Driving Rear Oil Seal Into Rear Extension Using Drift
    G02335156Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install return spring to parking pawl.
    Fig 25: Installing Return Spring To Parking Pawl
    G02335157Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install parking pawl (with return spring) and pawl shaft to rear extension.
    Fig 26: Installing Parking Pawl (With Return Spring) & Pawl Shaft To Rear Extension
    G02335158Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install parking actuator support to rear extension.
    Fig 27: Installing Parking Actuator Support To Rear Extension
    G02335159Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Install needle bearing to rear extension.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 28: Installing Needle Bearing To Rear Extension
    G02335160Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Install seal rings to output shaft.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 29: Installing Seal Rings To Output Shaft
    G02335161Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Install parking gear to output shaft.
    Fig 30: Installing Parking Gear To Output Shaft
    G02335162Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    Fig 31: Installing Output Shaft In Transmission Case
    G02335163Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install bearing race to output shaft.
    Fig 32: Installing Bearing Race To Output Shaft
    G02335164Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .) to rear extension assembly as shown in the figure.
    CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces.
    Fig 33: Applying Sealant To Rear Extension Assembly
    G02335165Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install rear extension assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
    Fig 34: Installing Rear Extension Assembly To Transmission Case
    G02335166Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Tighten rear extension assembly mounting bolts to specified torque.
    CAUTION: Do not reuse self-sealing bolt.
    1. Rear extension assembly mounting bolt: 
      1. 52 N.m (5.3 kg-m, 38 ft-lb) 
    2. Self-sealing bolt: 
      1. 61 N.m (6.2 kg-m, 45 ft-lb) 
    Fig 35: Tightening Rear Extension Assembly Mounting Bolts
    G02335167Courtesy of NISSAN MOTOR CO., U.S.A.
  37. Install needle bearing in drum support.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 36: Installing Needle Bearing In Drum Support
    G02335168Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Install direct clutch assembly in reverse brake.
    CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.
    Fig 37: Installing Direct Clutch Assembly In Reverse Brake
    G02335169Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install high and low reverse clutch assembly in direct clutch.
    Fig 38: Installing High & Low Reverse Clutch Assembly In Direct Clutch
    G02335170Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Using a flat-bladed screwdriver, adjust the drive plate.
    Fig 39: Adjusting Drive Plate Using Flat-Bladed Screwdriver
    G02335171Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
    Fig 40: Installing High & Low Reverse Clutch Hub, Mid Sun Gear Assembly & Rear Sun Gear Assembly
    G02335172Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.
    Fig 41: Checking High & Low Reverse Clutch Drum Protrudes Rear Sun Gear
    G02335173Courtesy of NISSAN MOTOR CO., U.S.A.
  42. Install needle bearing in rear carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 42: Installing Needle Bearing In Rear Carrier Assembly
    G02335174Courtesy of NISSAN MOTOR CO., U.S.A.
  43. Install bearing race in rear carrier assembly.
    CAUTION: Apply petroleum jelly to bearing race.
    Fig 43: Installing Bearing Race In Rear Carrier Assembly
    G02335175Courtesy of NISSAN MOTOR CO., U.S.A.
  44. Install rear carrier assembly in direct clutch drum.
    Fig 44: Installing Rear Carrier Assembly In Direct Clutch Drum
    G02335176Courtesy of NISSAN MOTOR CO., U.S.A.
  45. Install needle bearing (rear side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 45: Installing Needle Bearing (Rear Side) To Mid Carrier Assembly
    G02335177Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install needle bearing (front side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 46: Installing Needle Bearing (Front Side) To Mid Carrier Assembly
    G02335178Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Install mid carrier assembly in rear carrier assembly.
    Fig 47: Installing Mid Carrier Assembly In Rear Carrier Assembly
    G02335179Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
    Fig 48: Installing Front Carrier Assembly, Input Clutch Assembly & Rear Internal Gear
    G02335180Courtesy of NISSAN MOTOR CO., U.S.A.
  49. Install seal rings in input clutch assembly.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 49: Installing Seal Rings In Input Clutch Assembly
    G02335181Courtesy of NISSAN MOTOR CO., U.S.A.
  50. Install band servo anchor end pin and lock nut in transmission case.
    CAUTION: Do not reuse band servo anchor end pin.
    Fig 50: Installing Band Servo Anchor End Pin & Lock Nut In Transmission Case
    G02335182Courtesy of NISSAN MOTOR CO., U.S.A.
  51. Install brake band in transmission case.
    CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side.
    Fig 51: Installing Brake Band In Transmission Case
    G02335183Courtesy of NISSAN MOTOR CO., U.S.A.
  52. Install front sun gear to front carrier assembly.
    CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing.
    Fig 52: Installing Front Sun Gear To Front Carrier Assembly
    G02335184Courtesy of NISSAN MOTOR CO., U.S.A.
  53. Install needle bearing to front sun gear.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 53: Installing Needle Bearing To Front Sun Gear
    G02335185Courtesy of NISSAN MOTOR CO., U.S.A.
  54. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
    Fig 54: Adjusting Brake Band Tilting
    G02335186Courtesy of NISSAN MOTOR CO., U.S.A.
  55. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to specified torque.
      1. 5.0 N.m (0.51 kg-m, 44 in-lb) 
    3. Back of band servo anchor end pin three turns.
    4. Holding band servo anchor end pin, tighten lock nut to specified torque.
      1. 46 N.m (4.7 kg-m, 34 ft-lb) 
    Fig 55: Tightening Band Servo Anchor End Pin
    G02335187Courtesy of NISSAN MOTOR CO., U.S.A.
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