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Master Cylinder: Assembly

WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply lithium soap base glycol grease on NEW No. 1 and No. 2 piston sub-assembly and install straight in. If inserted at an angle, there is a possibility cylinder bore could be damaged. Be careful not to damage rubber lips on pistons.
  2. On vehicles with VSC, install a straight pin. Insert No. 2 piston with groove positioning horizontally. On vehicles without VSC, push in piston and install a NEW gasket and NEW piston stopper bolt. Tighten bolt to specification. See TORQUE SPECIFICATIONS . Push in piston and install snap ring with snap ring pliers.
  3. Apply lithium soap base glycol grease on a NEW "O" ring and install to master cylinder. Install the master cylinder. See MASTER CYLINDER  under REMOVAL & INSTALLATION.
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